• 제목/요약/키워드: overhaul

검색결과 164건 처리시간 0.026초

전기 기관차 중수선 시설의 설계 변수 최적화 (Optimization for the Design Parameters of Electric Locomotive Overhaul Maintenance Facility)

  • 엄인섭;천현재;이홍철
    • 한국철도학회논문집
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    • 제13권2호
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    • pp.222-228
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    • 2010
  • 전기 기관차 중수선 시설과 같이 복잡한 시스템의 설계 변수와 중요 변수 최적화는 수리적인 형태로 분석하는 것이 매우 어려운 작업이 된다. 본 논문에서는 메타 모델의 개념을 시뮬레이션 근사 모델에 적용하여 설계 변수와 중요 변수의 최적화를 수행하였다. 시뮬레이션 설계를 위하여 Critical Path 분석과 민감도 분석 수행하여 설계 변수와 실험 횟수를 줄이기 위하여 노력을 하였다. 시뮬레이션 분석은 다 목적 비선형 계획법을 구성한 후 파레토 최적해 집합을 산출하여 설계자에게 다중 대안의 해 집합을 제시하여 실제 시스템의 적용에 대한 유동성을 제공하려고 노력하였다. 본 논문에서 제시 된 기법은 열차 중수선 시설의 설계 및 분석에 있어서 시뮬레이션과 메타 모델을 이용한 하나의 방법으로 이용이 가능 할 것이다.

RCF 시험을 통한 KTX 윤축베어링의 분해 정비 주기 평가 (Estimation of the Overhaul Cycle Time for KTX Wheelset Bearing by RCF Test)

  • 심대섭;허태현;박영일;김홍석;신기훈;정성균
    • 한국안전학회지
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    • 제31권1호
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    • pp.13-18
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    • 2016
  • KTX wheelset bearings have thus far been maintained in accordance with the maintenance system of French national railway company, SNCF. The overhaul cycle time (OCT) of KTX wheelset bearings is now 1.4 million km in mileage. This value, however, has not been validated in Korea that has much different railway environments with France. In fact, it is impossible to validate OCT of wheelset bearings directly because they are disassembled and cleaned only when some faults are detected. In this paper, the accuracy of the current OCT value was evaluated indirectly by investigating the effect of grease lubricants on the bearing life. Five grease samples (one new and four aged greases) were used in this study. Four aged greases of different conditions were obtained from four wheelset bearings whose mileages were about 0.3, 1.2, 1.3, and 1.8 million km, respectively. Each grease sample was then injected into the RCF (Rolling Contact Fatigue) tester and fatigue lifetime was experimentally estimated. In addition, the wt% of Fe in each grease sample was analysed. The experiment results reveal that the bearing lifetime is inversely proportional to the mileage of grease sample while the wt% of Fe increases with the mileage of grease sample. Based on the experimental results, it can be concluded that the current OCT value is appropriate for the first overhaul of wheelset bearings. However, further validation is required to determine the second and third OCT values.

대형 터빈-발전기에서의 유체 불안정진동 해소사례 (A case study on the vibration by fluid induced instability at large steam turbine-generator)

  • 한승우;노철우;김인철;주인국;김명식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2007년도 추계학술대회논문집
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    • pp.1066-1071
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    • 2007
  • This case study refers to turbine-generator with retrofitted turbine rotor. Vibration problem occurring after the retrofit was mainly due to high vibration from exciter side. However, repeated test run and operation during scheduled maintenance caused high vibration from generator bearing, and post-overhaul test run before turbine vibration correction caused oil whip on the bearing. This case study shows how to analyze vibration condition of high turbine generator vibration detected during the post-overhaul test run and vibration condition of offline and online data to reflect it on establishing maintenance schedule and overhaul correction procedure. Vibration data could be acquired during steady load operation or even with varying speed and load. Each data is important for machinery condition evaluation. This case study shows that the vibration data during extreme condition is the key factor in analysis, which helps to find the machinery problem.

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대형 터빈-발전기에서의 유체 불안정진동 해소사례 (A Case Study on the Vibration by Fluid Induced Instability at Large Steam Turbine-generator)

  • 한승우;노철우;유무상;김인철;주인국;김명식
    • 한국소음진동공학회논문집
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    • 제18권2호
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    • pp.238-246
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    • 2008
  • This case study refers to turbine-generator with retrofitted turbine rotor. Vibration problem occurring after the retrofit was mainly due to high vibration from exciter side. However, repeated test run and operation during scheduled maintenance caused high vibration from generator bearing, and post-overhaul test run before turbine vibration correction caused oil whip on the bearing. This case study shows how to analyze vibration condition of high turbine generator vibration detected during the post-overhaul test run and vibration condition of offline and online data to reflect it on establishing maintenance schedule and overhaul correction procedure. Vibration data could be acquired during steady load operation or even with varying speed and load. Each data is important for machinery condition evaluation. This case study shows that the vibration data during extreme condition is the key factor in analysis, which helps to find the machinery problem.

Come fly with ME: The Impact of 3PLs within the aircraft Manufacturing, Repair and Overhaul Industry in the United Arab Emirates

  • Hassan, Fatima;Annabi, Carrie Amani
    • 산경연구논집
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    • 제10권4호
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    • pp.13-24
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    • 2019
  • Purpose - This research explores the impacts of third-party logistics (3PLs) within the aircraft Maintenance, Repair and Overhaul (MRO) industry in the United Arab Emirates (UAE) to explore the role of collaborative relationships for improving outsourcing. Globalization and time based competition have changed business environments and challenged the conventional management strategies that are related to core competencies and operational models. Organizations are forced to devise innovative practices in which logistics outsourcing to 3PLs offers significant advantages. Research design, data, and methodology - This case study was conducted within a leading global aircraft MRO organization whose reach spans across Europe, the Middle East, Asia and the Americas. The methods used face to face semi-structured interviews, validated through further focus group discussions. Results - These findings highlight the effectiveness of collaborative relationships on their role to improve outsourcing and also demonstrated that MROs gain several advantages from 3PL arrangements. However, any gaps in outsourcing management elevates potential risks to organizations as well, which could result in reputational, operational and financial losses. Conclusions - Although generalizability is not possible due to the case study approach, generality suggests that in order to reduce reputational, operational and financial risks, enhanced collaboration with 3PLs is recommended to optimize outsourcing arrangements.

장기 예방정비로 인한 사용후연료저장조 열원 감소가 열교환기 성능평가에 미치는 영향 고찰 (Consideration for Heat Exchanger Performance Evaluation with reduced spend fuel pool heat due to the long-term over-haul maintenance)

  • 박찬;이성호
    • 한국압력기기공학회 논문집
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    • 제16권1호
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    • pp.56-64
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    • 2020
  • The safety related heat exchangers have been evaluated for their performance during the operation of the nuclear power plant. The evaluation program for the safety related heat exchanger was developed in 2010 and used by KHNP based on EPRI TR-10739 algorithms. The spend fuel pool heat exchanger is one of the safety related heat exchanger in the nuclear power plant and also evaluated for their performance. Recently the performance evaluation for the spend fuel pool heat exchanger was not available because of the decreased heat in the spend fuel pool due to the long term overhaul. This paper analyzes the main cause of evaluation failure in the evaluation process and suggests the criteria for the heat exchanger performance evaluation during the long term overhaul.

설비예방보전을 위한 TBM의 최적보전주기 설정모델 연구 (A Research on the Determining Model of the Optimizing Maintenance Interval in TBM for the Preventive Maintenance of Facilities)

  • 권오운;이홍철
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.105-117
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    • 2003
  • The purpose of this research aimed at performing the easy design. and also the easy on-the-job application or the maintenance interval determination methodology by presenting the determining model or the optimizing maintenance interval in TBM for the preventive maintenance or facility TBM(time-based maintenance) as the preventive maintenance requires the adequate determination or the maintenance interval. The maintenance interval or TBM shall be applied differently for the each interval such as He patrol inspection, maintenance, overhaul inspection. exchange. And it is based on the composition level of equipment. The already informed theories or interval determination methodology for the patrol inspection. repair. and overhaul inspection are difficult for adopting because or the several restriction problems in applying the maintenance schemes as the theory So, the model for determining the optimizing exchange interval or part, maintenance interval of auxiliary machine, unit equipment etc. was presented to apply in the maintenance easily and appropriately.

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우리나라와 미국의 승인된 정비조직 제도 비교 (Comparison of AMO System between Korea and US)

  • 조현명
    • 항공우주시스템공학회지
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    • 제10권2호
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    • pp.27-33
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    • 2016
  • For the continued airworthiness of aviation products, aviation authority requires that every manufacturer should provide ICA(Instruction of Continued Airworthiness) to their users, and the users should follow it by themselves or using another approved maintenance agent. To reduce the cost and improve performance quality of maintenance activities, lots of users tries to outsource this job. To perform maintenance or repair of other owned air products, an air carrier and aviation maintenance companies should obtain AMO(approval of maintenance organization). It means AMO is a postulation to enter MRO(Maintenance Repair and Overhaul) market. For that, this paper discusses the comparison of requirements and procedures of AMO system between Korea and US to help understand the AMO system, and then, tries to point out what improvement should be made to Korean AMO system to be more effective, efficient and safe.

발전용 터빈 윤활계통 기계시스템의 상태진단기술 개발연구 (Study on the Development of Condition Monitoring Technology for Turbine Lubricating Systems in Power Plants)

  • 신규식;김재평;남창현;백수곤;권오관;안효석;윤의성;손동구
    • Tribology and Lubricants
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    • 제10권4호
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    • pp.51-58
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    • 1994
  • Condition monitoring technology has recently been received much attention in the light of its significance on the maintenance of complex machineries such as turbines in power plants. Currently, turbines in power plants are maintained by scheduled overhaul based on the manufacturer's recommendations and the utility's experience. Although this preventive maintenance is known to be very effective, operators have less access to identify failure of elements when it happens between overhaul period. Therefore, in this study, a development of a on-line condition monitoring system through wear debris analysis of lubricating oils is aimed with a view to detecting abnormal wear behaviour of bearings and other wet-components at an early stage, allowing better outage scheduling and minimizing forced outages. For field application purposes, the on-line system developed was installed on the turbine of the No.4 unit at Ulsan Power Plant and its performance has been evaluated on site.