• Title/Summary/Keyword: over-coating

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고분자 전해질 연료전지 금속분리판 코팅 내구성 평가 (Development of high durable metallic bipolar plate for Polymer Electrolyte Membrane Fuel Cells)

  • 김민성;서하규;한인수;정지훈;신현길;허태욱;조성백
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 추계학술대회 초록집
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    • pp.87.1-87.1
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    • 2010
  • Metallic bipolar plate is the one of the promising candidate material for PEMFC because of mechanical strength, low gas permeability, electrical and thermal conductivity. However, the corrosion is the main obstacle of metallic bipolar plate, and many investigations, especially coating on base metal, have been carried out to avoid corrosion. Gold is considered as the one of the best coating material because of its corrosion resistance and electrical conductivity. In this study, gold coated metallic bipolar plate was developed and evaluated. Due to our coating process, gold can be well-adhere to the base material, and hydrophobic material on its gold surface was coated by dipping method for better water management. To verify coating reliability, a single fuel cell(50cm2) was evaluated, and its durability over 4000hrs was demonstrated.

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Structure and Magnetic Characterization of Core-Shell Fe@ZrO2 Nanoparticles Synthesized by Sol-Gel Process

  • Chaubey, Girija S.;Kim, Jin-Kwon
    • Bulletin of the Korean Chemical Society
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    • 제28권12호
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    • pp.2279-2282
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    • 2007
  • Highly crystalline, uniform Fe nanoparticles were successfully synthesized and encapsulated in zirconia shell using sol-gel process. Two different approaches have been employed for the coating of Fe nanoparticle with zirconia. The thickness of zirconia shell can be readily controlled by altering molar ratio of Fe nanoparticle core to zirconia precursor in the first case where as reaction time was found to be most effective parameter to controlled the shell thickness in the second method. The structure and magnetic properties of the ZrO2-coated Fe nanoparticles were studied. TEM and HRTEM images show a typical core/shell structure in which spherical α-iron crystal sized of ~25 nm is surrounded by amorphous ZrO2 coating layer. TGA study showed an evidence of weight loss of less than 2% over the temperature range of 50-500 °C. The nanoparticles are basically in ferromagnetic state and their magnetic properties depend strongly on annealing temperature. The thermal treatment carried out in as-prepared sample resulted in reduction of coercivity and an increase in saturation magnetization. X-ray diffraction experiments on the samples after annealing at 400-600 °C indicate that the size of the Fe@ZrO2 particles is increased slightly with increasing annealing temperature, indicating the ZrO2 coating layer is effective to interrupt growing of iron particle according to heat treatment.

플라즈마 용사 및 열처리 공정을 통한 Bi-2212/2223 초전도체 thick film 제조의 기술 개발 (Technique development of Bi-2212/2223 superconductor thick film manufacturing by plasma spraying and heat treatment)

  • Lee, Seon-Hong;Cho, Sang-Hum;Ko, Young-Bong;Park, Kyeung-Chae
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 추계학술발표대회 개요집
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    • pp.262-264
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    • 2005
  • $Bi_{2}Sr_{2}CaCu_{2}O_{x}$(Bi-2212) and $Bi_{2}Sr_{2}Ca_{2}Cu_{3}O_{y}$(Bi-2223) high-$T_{c}$ superconductor(HTS) coating have been prepared by plasma spraying and heaat treatment. The Bi-2212 HTS coating later is synthesized through the peritectic reaction between Sr-Ca-Cu oxide coating layer and Bi-Cu oxide coating later, and $Bi_{2}Sr_{2}CaCu_{2}O_{y}$(Bi-2212) superconducting phase grow by partial melting process. The superconducting characteristic depends strongly on the conditions of the partial melting process. the Bi-2212 HTS layer consists of the whiskers grown in the diffusion direction. Above the 2212 layer, Bi-2223 phase and secondary phase was observed. The secondary phase is distributed uniformly over the whole surface. This is caused to the microcrack on the coatings surface. Despite everything, the film shows superconducting with an onset $T_{c}$ of about 115K. There are two changes steps. One changes (1step) at 115K is due to the diamagnetism of the Bi-2223 phase and the other changes (2step) at 78K is due to the diamagnetism of the Bi-2212 phase.

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LiMnBO3/C: A Potential Cathode Material for Lithium Batteries

  • Aravindan, V.;Karthikeyan, K.;Amaresh, S.;Lee, Y.S.
    • Bulletin of the Korean Chemical Society
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    • 제31권6호
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    • pp.1506-1508
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    • 2010
  • $LiMnBO_3$ was successfully synthesized by a solid-state reaction method both with and without a carbon coating. Adipic acid was used as source material for the carbon coating. $LiMnBO_3$ was composed of many small polycrystalline particles with a size of about 50 - 70 nm, which showed a very even particle morphology and highly ordered crystalline particulates. Whereas the carbon coated $LiMnBO_3$ was well covered by mat-like, fine material consisting of amorphous carbon derived from the carbonization of adipic acid during the synthetic process. Carbon coated cell exhibited improved and stable discharge capacity profile over the untreated. Two cells delivered an initial discharge capacity of 111 and 58 mAh/g for $LiMnBO_3$/C and $LiMnBO_3$, respectively. Carbon coating on the surface of the $LiMnBO_3$ drastically improved discharge capacity due to the improved electric conductivity in the $LiMnBO_3$ material.

2차유로 및 열차폐 코팅을 고려한 고압터빈의 열유동 복합해석 (Conjugate Heat Transfer Analysis of High Pressure Turbine with Secondary Flow Path and Thermal Barrier Coating)

  • 강영석;이동호;차봉준
    • 한국유체기계학회 논문집
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    • 제18권6호
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    • pp.37-44
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    • 2015
  • Conjugate heat analysis on a high pressure turbine stage including secondary flow paths has been carried out. The secondary flow paths were designed to be located in front of the nozzle and between the nozzle and rotor domains. Thermal boundary conditions such as empirical based temperature or heat transfer coefficient were specified at nozzle and rotor solid domains. To create heat transfer interface between the nozzle solid domain and the rotor fluid domain, frozen rotor with automatic pitch control was used assuming that there is little temperature variation along the circumferential direction at the nozzle solid and rotor fluid domain interface. The simulation results showed that secondary flow injected from the secondary flow path not only prevents main flow from penetrating into the secondary flow path, but also effectively cools down the nozzle and rotor surfaces. Also thermal barrier coating with different thickness was numerically implemented on the nozzle surface. The thermal barrier coating further reduces temperature gradient over the entire nozzle surface as well as the overall temperature level.

Planarization of flexible tape substrate by solution coating process

  • Kang, Boo-Min;Ko, Rock-Kil;Kim, Dong-Hyuk;Ha, Dong-Woo;Park, Seong-Soo
    • 한국초전도ㆍ저온공학회논문지
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    • 제13권4호
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    • pp.18-21
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    • 2011
  • In this work, the yttrium oxide($Y_2O_3$) thin films as the buffer layer were prepared by the simple solution coating and reel-to-reel process on an unpolished metal tape substrate. The $Y_2O_3$ thin films were successfully synthesized by the hydrolysis of yttrium acetate. We have studied the improvement of surface roughness with the concentration of solution(0.1 M, 0.4 M, M) and the number of coatings. The planarization by solution coating process is simple in comparison with the existing polishing process, and it is eco-friendly, and has the benefits of low cost process. The thickness of $Y_2O_3$ films was increased with the $Y_2O_3$ concentration in the solution, and the surface became smoother with the number of coating cycles. Using this process, we have achieved 1.2 nm RMS roughness from a starting roughness of over 31 nm on 25 ${\mu}m^2$ area.

알루미늄 용사코팅의 불소실리콘 봉공재 적용에 따른 전기화학적 및 캐비테이션 특성 평가 (Electrochemical and Cavitation Characteristics of Al Thermal Spray Coating with F-Si Sealing)

  • 한민수;이승준;장석기;김성종
    • Corrosion Science and Technology
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    • 제9권6호
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    • pp.317-324
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    • 2010
  • Marine transportation by ships is characterized by remote, large-volume and lower rates than the others carry system. Ships account for over 80% of all international trading, and marine transportation is an internationally competitive, strategic, and great national important industry. The construction of larger and faster ships has brought about many problems such as cavitations and erosion corrosion. Cavitations and erosion corrosion make damages on materials and leads to break down members due to continuous physical contacts with shock waves and fluids from the generation and extinction of air bubbles in sea water vortex. The steel used for ship constructions was spray-coated with Al wire, and additionally sealed with fluorine silicone sealing material. Results of experiment, corrosion resistance of sealed thermal spray coating was improved, however in cavitation resistance, the large effect was not appeared. Accordingly, this study applied for thermal spray coating to provide better electrochemical characteristics and corrosion resistance in marine environment.

마이크로다공성 발열체 표면에서의 액체분무 냉각성능 특성 (Characteristics on Spray Cooling Performance on the Micro-Porous Coated Surfaces)

  • 김윤호;최치환;이규정
    • 설비공학논문집
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    • 제18권4호
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    • pp.304-311
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    • 2006
  • Experiments on evaporative spray cooling on the square plate heaters with plain or micro-porous coated surfaces were performed in this study. Micro-porous coated surfaces were made by using DOM [Diamond particle, Omegabond 101, Methyl-Ethyl-Keton] method. In case of purely air-jet cooling, the micro-porous coating doesn't affect the cooling capacity. In spray cooling three different flow patterns (complete wetting, evaporative wetting, dryout) are observed on both plain and micro-porous coated surfaces. The effects of various operating conditions, such as water flow rate, particle size, and coating thickness were investigated on the micro-porous coated surfaces. It is found that the level of surface wetting is an important factor to determine the performance of spray cooling. It depends on the balance between absorbed liquid amount by capillary force over porosity and the evaporative amount. The micro-porous coated surface has largest cooling capacity, especially in the evaporative wetting zone. It is found that the effects of liquid flow rate and coating thickness are significant in evaporative wetting zone, but are not in complete wetting and dryout zones.

$MnO_2$-코팅 모래흡착제 제조 및 As(III) 산화처리 적용 (Preparation of $MnO_2$-Coated Sand and Oxidation of As(III))

  • 정재현;양재규;송기훈;장윤영
    • 대한환경공학회지
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    • 제28권1호
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    • pp.54-60
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    • 2006
  • 주문진사 및 석영사를 담체로 사용하여 코팅온도, 코팅시간, 및 초기 망간용액 주입농도를 변화시키면서 망간(IV)을 코팅시킨 모래흡착제($MnO_2$-Coated Sand, MCS)를 제조하였으며 As(III)의 산화효율을 비교하였다. MCS 제조의 최적조건은 코팅효율 및 As(III) 산화능으로 부터 선정하였다. 망간 코팅효율은 코팅시간에는 크게 영향을 받지 않았지만 코팅온도가 증가함에 따라 증가하였다. 반면 As(III)의 산화능은 코팅온도가 증가됨에 따라 크게 감소하여 나타났다. 이러한 결과들을 고려하여 MCS의 최적 코팅 조건을 $150^{\circ}C$ 온도조건과 1시간의 가열시간으로 선정할 수 있었다. Mn(II) 주입농도가 늘어남에 따라 망간 코팅효율은 뚜렷이 증가하였지만 As(III)의 산화능은 0.8 Mn(II) mol/kg sand 조건에서 최대값을 보여주었다. MCS로 부터의 망간의 용출은 pH가 감소함에 따라 크게 증가하여 나타났다. 최적 조건에서 제조한 MCS를 사용하여 As(III)의 산화반응 특성을 회분식 실험을 통하여 조사한 결과, MCS의 As(III) 산화특성은 MCS의 농도에 대하여 비례적인 반응속도를 보여주었으며 pH가 감소할수록 As(III)의 산화속도가 증가하였다.

3가 크롬황산염의 크로메이트에 의한 아연도금내식성 증대 (Enlargement of Anti-corrosion of Zinc Plating by the Trivalent Chromium Sulfate Conversion Coating)

  • 이철태
    • 공업화학
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    • 제18권3호
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    • pp.296-302
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    • 2007
  • 6가 크롬의 크로메이트 코팅제의 대체를 위한 3가 크롬의 크로메이트 코팅용액의 제조에 관한 것이다. 본 연구에서 제안된 코팅제는 3가 크롬원으로서 $KCr(SO_4)_2$를 35~45 g/L, 인산계 화합물로서 $NaH_2PO_4$를 20~30 g/L을 주성분으로 하고 여기에 금속계 황산화물로서 $CoSO_4$ 10~20 g/L, $ZnSO_4$ 10~20 g/L의 조성으로 구성된 것이다. 이 제안된 3가 크롬 코팅용액을 사용하여 pH 2.0~2.2, 상온에서 담지시간 20~25 s의 조건하에 시안아연도금체에 코팅된 피막은 염수분무시험결과 5% 백청발생까지 120 h 이상 견디는 우수한 내식성을 발현하였다.