• 한국산학기술학회논문지
• /
• 제18권2호
• /
• pp.349-355
• /
• 2017

프레스금형(press dies)에 의한 굽힘가공(bending work) 이라는 것은 평평한 블랭크(blank)를 필요로 하는 각도(角度)로 굽히는 것이다. 굽힘가공을 하면 굽혀진부분(flange)과 굽혀지지 않은 부분(web)으로 구분되며, 굽힘라인(bending line) 부분에는 굽혀진 각도(bending angle)와 굽힘반지름(bending radius)이 내측과 외측으로 성형된다. 이때, 내측 굽힘반지름의 크기는 제품의 재질별로 최소치수가 제시 된다. 제시된 최소치수 보다 작게 굽히면 절단면 굽힘부위에 덧살이 발생 하거나 외측 굽힘반지름 부위에는 균열(crack)이 생긴다. 굽힘가공에서의 외측 굽힘반지름은 자연적으로 생긴다. 그래서 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 조정하면서 필요한 치수로 굽힐수 없다. 굽힘가공에는 V-굽힘, U-굽힘, Z-굽힘, O-굽힘, P-굽힘, 에지굽힘(edge bending), 트위스트굽힘(twist bending), 크림핑(crimping) 등이 있다.이 중에서 Z-굽힘은 굽힘라인이 2개로써 블랭크의 상면(上面)과 하면(下面)에 설정하여 상향(上向)굽힘이나 하향(下向)굽힘으로 작동되는 금형을 사용한다. Z-굽힘을 크랭크굽힘(crank bending) 이라고도 한다. 이런 구조의 금형으로 Z-굽힘가공을 하면 내측반지름은 표준치수로 굽혀진다. 표준치수라는 것은 굽힘가공에서 굽힐 수 있는 최소 굽힘반지름 치수로서 굽힘펀치의 각(角)반지름(Rp)를 뜻한다. 그런데 산업현장에서는 외측 굽힘반지름 치수를 굽힘펀치와 다이블록으로 굽힐수 없는 미세한 샤프에지(sharp edge) 형상인 매우 작은 치수(R=0.2mm)를 필요로하고 있는 바, 본 논문에서는 외측 굽힘반지름 치수를 0.2mm 이하로 굽힐수 있는 Z-굽힘가공 공법을 개발 하고자 하였다.

• 한국음향학회지
• /
• 제23권3호
• /
• pp.192-196
• /
• 2004

스피커 댐퍼의 재질에 따른 휨강도와 기하학적 요소인 주름의 반경 및 각 주름의 곡률반경으로 탄성계수를 결정하여 실험치와 비교하였다. 그 결과 댐퍼의 탄성은 휨강도에 비례하고 원형주름의 반경에는 반비례하며 주름의 곡률반경의 제곱에 반비례함을 알 수 있었다. 또, 댐퍼의 안쪽은 주름을 작게 만들고 바깥쪽은 주름을 크게 만든 변형 댐퍼로 스피커를 제작함으로서 고음부의 감도가 증가하면서도 저음부가 강화되는 소형 스피커를 만들 수 있었다.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
• /
• pp.185.1-185.1
• /
• 2014

본 연구에서는 Electrohydrodynamic (EHD) 젯 프린팅 시스템을 이용하여 graphene이 올려져 있는 유연성 있는 PET 기판 위에 Ag 용액을 그리드로 간격에 따라 타진하였다. Ag 그리드 간격을 200 um, 300 um, 400 um, 500 um로 증가시켰으며, 이때 UV/Vis spectrometry, four-point probe를 이용하여 전기적, 광학적 특성을 분석하였다. Graphene/Ag-grid 하이브리드 투명전극은 그리드 간격 400 um에서 21Ohm/sq.의 면저항과 550 nm에서 84.08%의 투과도를 확인하였다. 또한, graphene/Ag-grid 하이브리드 투명전극의 기계적 응력에 따른 전기적 안정성을 알아보기 위해 radius에 따른 bending, fatigue test와 twist bending, rolling test를 진행하였다. Fatigue bending은 speed 30 mm/s, outer bending radius 20 mm, inner bending radius 22.5 mm로 bending test를 5000번 진행하였으며, twist bending, rolling test를 각각 10000번 진행하였다. 이 결과를 통해 bending-release cycle 조건에서도 초기저항 대비 5% 이내의 매우 우수한 전기적 안정성을 나타냄을 확인하였다. 이러한 graphene/Ag-grid 하이브리드 투명전극의 우수한 특성을 얻음으로써, graphene 박막의 플렉시블 투명전극으로서의 적용가능성을 타진할 수 있었다.

• 한국지반공학회:학술대회논문집
• /
• 한국지반공학회 1999년도 가을 학술발표회 논문집
• /
• pp.161-168
• /
• 1999

A series of centrifuge model tests were performed in order to investigate the behaviors of various tunnel linings. A 1/100-scaled aluminum and hydrostone horseshoe tunnel linings with a radius km, height km were buried in a depth of C/D=3 with dry Joomunjin standard sand, the relative density of which was 86%. Bending moments and thrusts along the tunnel circumference were measured by 12 strain gages. Earth pressures in soil and on lining were estimated by pressure transducers, ground surface settlements at center and edges by using LVDTs. Average Ko(coefficient of earth pressure at rest) was 0.39 for the model sand. The structural behaviors of lining depended on its damaged conditions. But, as a rule, on the crown, the tensile circumferential strain of lining occurred at the inner surface, and the compressive at the outer surface, then positive bending moment was created at the crown. The circumferential strain of the inner surface on the springline was tensile, and the outer compressive, so negative bending moment was measured at the springline. For hydrostone linings, cracks initiated at the inner surface on the crown, and the outer on the springline over average 40g.

• 한국공작기계학회논문집
• /
• 제16권3호
• /
• pp.109-116
• /
• 2007

The present study examined mechanical properties according to the change of outer circumference in the friction welding of A2024-T4 stock, which is used much as aircraft structure, truck wheel, stainless materials and A2024-T4 stock with 10 hollow at the center. Welding conditions were fixed at RPM 2,000rpm, friction pressure of 50MPa, friction time of 1.5sec, upset pressure of 120MPa and upset time of 2.0 seconds. From the result of this study were drawn conclusions as follows : According to the result of a tensile strength test, the solid shaft showed linear increase of tensile strength with the change of outer circumference, the hollow shaft showed maximum tensile stength when the length (L) was 2mm and decrease of tensile strength with the change of outer circumference, hardness appeared to increase and then decrease for welding interface, and it showed maximum hardness 155Hv at L=5mm of the solid shaft. Bending strength increased linearly far change of the distance (L) of outer circumference in the solid shaft and then decreased linearly in the hollow shaft. the result of examining tissue, the tissue grew finer around the welding interface and divided the basic material and the welding surface.

• 소성∙가공
• /
• 제10권2호
• /
• pp.91-100
• /
• 2001

A sectional FEA program is developed lot analyzing forming processes of sandwich sheets, which are intensively used recently as a lightweight material of an automobile body. The aluminum sandwich sheet consists of two aluminum skins and a polyprophylen core in between. The aluminum sandwich sheet is dominantly effected by the bending effects in small radius of curvature, so that an appropriate description of bending effects is required to analyze the forming processes. For the evaluation of bending effects, the bending equivalent forces are calculated from the bending moment computed using the curvature of the tool and are added to the membrane stretch forces. To verify the validity of the developed program the sectional FEA results in stretch/draw forming Processes of a square cup and draw forming Processes of an outer hood panel were compared with the measurements.

• 소성∙가공
• /
• 제16권7호
• /
• pp.509-515
• /
• 2007

As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

• 한국정밀공학회지
• /
• 제18권9호
• /
• pp.110-121
• /
• 2001

During hot pipe bending using induction heating, the wall of bending outside is thinned by tensile stress. In design requirement, the reduction of wall thickness is not allowed to exceed 12.5%. So in this study, two methods of bending, one is loading of reverse moment and the other is loading of temperature gradient, have been investigated to design pipe bending process that satisfy design requirements. For this purpose, finite element analysis with a bending radius 2Do(outer diameter of pipe) has been performed to calculate proper reverse moment and temperature gradient to be applied. Induction heating process has been analyzed to estimate influence of heating process parameters on heating characteristic by finite difference method. Then pipe bending experiments have been performed for verification of finite element and finite difference analysis results. Experimental results are in good agreement with the results of simulations.

• 한국융합학회논문지
• /
• 제13권3호
• /
• pp.197-202
• /
• 2022

CZTS 태양전지는 Cu, Zn, Sn, Se, S으로 구성된 흡수층을 사용하는 박막 태양전지로, In, Ga이 사용되는 CIGS 태양전지보다 저렴하며 Pb, Cd이 사용된 페로브스카이트, CdTe 태양전지보다 친환경적이다. 본 연구에서 우리는 유연기판인 Mo foil 위에 제작된 유연 CZTS 태양전지를 지정된 곡률만큼 휘게 하는 bending test를 진행하였다. 태양전지에 압축응력이 가해지는 inner benidng과 인장응력이 가해지는 outer bending의 방향에서 실험은 진행되었으며, 50 mmR의 곡률 반경으로 진행된 1,000 회의 굽힘 횟수 동안 태양전지의 효율은 최고 12.7%까지 감소하였으며, 두 방향 모두에서 효율 감소의 가장 큰 원인은 병렬저항의 큰 감소로 나타났다.

• 한국진공학회:학술대회논문집
• /
• 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
• /
• pp.429-429
• /
• 2013

We present a systematic study of the electrical, optical and electromechanical properties of flexible graphene/metal grid hybrid transparent conductive electrodes using 4-point prove method, ultraviolet/visible spectrometer and inner/outer bending test system. The hybrid electrodes were synthesized by depositing a silver grid on a graphene surface. The sheet resistance of hybrid electrodes was as low as 30 Ω/square, while the transmittance was 90%. The electromechanical properties as a function of the change of bending radius were evaluated by measuring the change in resistance. The result will be presented in detail. We believe that these results will provide useful information for the flexible optoelectronic devices based on graphene transparent electrodes.