• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2001.10a
• /
• pp.71-74
• /
• 2001

Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factors. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factors and gain can be judged in the quantitative manners from the analysis of SN ratio.

• Transactions of Materials Processing
• /
• v.11 no.2
• /
• pp.132-137
• /
• 2002

Using the Taguchi method, optimum process condition of lead frame blanking has been determined in the point of view of shape of blanked profile. As the main process parameters, clearance, strip holding pressure and bridge width are selected. According to the orthogonal array table, three levels of experiment have been carried out for each factor. The optimal blanking condition is analyzed with the SN ratio. It has been verified that the optimal Process condition can be determined with a combination of basic blanking experiment and experiment design method. Both the effect of each factor and gain can be judged in the quantitative manner from the analysis of SN ratio.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.10 no.3
• /
• pp.176-184
• /
• 2002

The door stiffness is one of the important factors for the side impact. Generally, the researches have been conducted on the assembled door. A side impact door beam is installed in a door to protect occupants from the side impact. This research is only concentrated on the side impact beam and a side impact beam is designed. The cross section is defined to have an elliptic shape. An optimization problem is defined to find the design maximizing the intrusion stiffness within the specified weight. Design variables are the radii and the thickness of the ellipsoid. The analysis of the side impact is carried out by the nonlinear finite element method. The optimization problem is solved by two methods. One is the experimental design scheme using an orthogonal array. The other is the gradient-based optimization using the response surface method(RSM). Both methods have obtained the better designs than the current one.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.18 no.11
• /
• pp.2825-2836
• /
• 1994

The engineering optimization has been developed for the automatic design of engineering systems. Since the conventional optimum is determined without considering noise factors, applications to practical problems can be limited. Current design practice tends to account for these noises by the specification of closer tolerances or the use of safety factors. However, these approaches may be very expensive. Thus the consideration on the noises of design variables is needed for optimal design. A method is presented to find robust solutions for unconstrained optimization problems. The method is applied to discrete and continuous variables. The orthogonal array is utilized based on the Taguchi concept. Through mathematical proofs and numerical examples, it is verified that solutions from the suggested method are more insensitive than the conventional optimum within the range of variations for design variables.

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.7
• /
• pp.73-84
• /
• 1999

An advanced expert system for supporting automatic polishing operation of mold and die has been developed. The goal of this system is to minimize the polishing time, the number of polishing and tools used. Also, this paper proposes the advanced concept of the polishing method to perform polishing operation of mold and die, and it has adapted to the orthogonal array method. as a statistical technique, to choose an optimal polishing condition. An expert system consists of the polishing machining database that includes the information of workpiece and polishing tools, and the input/output module.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.04a
• /
• pp.111-116
• /
• 2003

In this paper, object of experiment is to study on the effect of cutting parameters to obtain optimal surface toughness in face turning. Surface roughness is significantly important to be high quality of parts produced by turning process. For this purpose, the optimization of cutting parameters for fan Owning operation is investigated applying the Taguchi method. An orthogonal array, signal-to-noise ratio, and the analysis of variance are employed to evaluate effect of cutting parameters fir face turning. Also confirmation tests were performed to make a comparison between the results predicted from the mentioned correlations and the theoretical results. Cutting experiment is performed without cutting fluid using coated tungsten carbide inserts about workpieces of SM45C.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.15 no.4
• /
• pp.69-73
• /
• 2006

This paper present the optimal cleaning condition of the out-hull preprocessing robot by Taguchi method in design of experiments. A $L_8(2^4)$ orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of robot speed, motor torque, motor speed and tool angle. And the quality feature is selected as surface roughness of sheet metal. Taguchi analysis is performed in order to evaluate the effect of adjustment parameters of the quality feature of cleaning process by $Minitab^{(R)}$.

• Transactions of the Korean Society for Noise and Vibration Engineering
• /
• v.16 no.7 s.112
• /
• pp.720-728
• /
• 2006

A robust damage assessment technique is presented such that the location and severity of damage in structures can be identified using measured modal data. In order to identify the damage efficiently, the concept of design of experiment using orthogonal array is used for screening the main effects of each parameter which corresponds to possible damage location in FE model. Then, Taguchi method, which has been widely used for robust design in industry, is applied to parameter updating in analytical FE model. The numerical simulations of a truss structure show that damages in structure can be located from updated parameters.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.19 no.2
• /
• pp.295-300
• /
• 2010

Inconel 718 alloy, widely used as material of aircraft engine, has a good mechanical property in high temperature, strong anti-oxidation characteristics in oxidated current over $900^{\circ}C$, and also is not easily digested in the air containing sulfur, therefore, its usage as mechanical component is expanding rapidly. Even though Inconel alloy 718 is difficult to machine, it requires highly precise processing/machining to sustain its component quality of high accuracy. In this paper, general turning operation conditions arc tested to select the best cutting process condition by measuring surface roughness through implementing experiments with orthogonal array of cutting speed, feeding speed and cutting depth as processing parameters based on the Taguchi method. Optimal turning operation conditions are extracted from the proposed experimental models.

• Journal of Welding and Joining
• /
• v.15 no.6
• /
• pp.66-77
• /
• 1997

In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.