• 한국세라믹학회지
• /
• 제50권6호
• /
• pp.460-465
• /
• 2013

Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

• 한국재료학회지
• /
• 제27권1호
• /
• pp.12-18
• /
• 2017

Transparent organic-inorganic hybrid hard coating films were prepared by the addition of $SiO_2$ or $ZrO_2$, as an inorganic filler to improve the hardness property, filler was highly dispersed in the acrylic resin. To improve the compatibility in the acrylic resin, $SiO_2$ or $ZrO_2$ is surface-modified using various silanes with variation of the modification time and silane content. Depending on the content and kind of the modified inorganic oxide, transparent modified inorganic sols were formulated in acryl resin. Then, the sols were bar coated and cured on PET films to investigate the optical and mechanical properties. The optimized film, which has a modified $ZrO_2$ content of 4 wt% markedly improved in terms of the hardness, haze, and transparency as compared to neat acrylate resin and acrylate resin containing modified $SiO_2$ content of 8 wt%. Meanwhile, the low transparency and high haze of these films slowly appeared at $SiO_2$ content above 10 wt% and $ZrO_2$ content of 5 wt%, but the hardness values were maintained at 2H and 3H, respectively, in comparison with the HB of neat acrylate resin.

• Corrosion Science and Technology
• /
• 제14권5호
• /
• pp.213-217
• /
• 2015

Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

• Corrosion Science and Technology
• /
• 제17권2호
• /
• pp.74-80
• /
• 2018

The electronic industries require environmentally-friendly and highly functional materials to enhance the quality of human life. Home appliances require insect repellent steels that work to protect household microwave ovens from incurring damage by insects such as fire ants and cockroaches in tropical regions. Thus, POSCO has developed new types of functional steels, coated with an array of organic-inorganic hybrid composites on the steel surface, to cover panels in microwave ovens and refrigerators. The composite solution uses a fine dispersion of hybrid solution with polymeric resin, inorganic and a pyrethroid additive in aqueous media. The hybrid composite solution coats the steel surface, by using a roll coater and is cured using an induction curing furnace on both the continuous galvanizing line and the electro-galvanizing line. The new steels were evaluated for quality performances, salt spray test for corrosion resistance and biological performance for both insect repellent and antimicrobial activity. The new steels with organic-inorganic composite coating exhibit extraordinarily biological functionalities, for both insect repellent and antimicrobial activities for short and long term tests. The composite-coating solution and experimental results are discussed and suggest that the molecular level dispersion of insecticide on the coating layer is key to biological functional performances.

• Journal of Radiation Protection and Research
• /
• 제29권1호
• /
• pp.1-8
• /
• 2004

ANL에서 개발한 유 무기 복합의 신이온교환수지인 Diphosil은 silica 물질에 diphosphonic acid 그룹을 결합시킨 구조를 가지고 있다. Diphosil을 원전 운영 중 발생되는 방사성폐액 처리에 적용하기 위해 주대상 핵종인 $^{137}Cs,\;^{60}Co$을 사용하여 흡착 평형과 컬럼 실험을 수행하였다. 흡착 평형 실험을 통하여 $^{137}Cs$과 $^{60}Co$의 제거율과 그 제거율에 미치는 다양한 조건에서 비방사성 이온의 영향을 조사하였다. 대상 핵종에 대한 파과곡선은 모의 방사성 폐액을 이용한 실험실 수준의 컬럼 실험을 통해 구하였고, Diphosil의 제거능력을 현재 원전에서 쓰이고 있는 Amberlite IRN 77 수지와 비교하였다.

• 대한소아치과학회지
• /
• 제29권3호
• /
• pp.362-370
• /
• 2002

최근 20년간 다양한 종류의 심미 수복재가 개발되었고, 특히 지난 5년 동안에는 그 수에 있어서 극적인 증가추세를 보였다. 최근 들어, ormocer라는 새로운 종류의 광중합형 수복재료가 소개되었는데, 화학 분야에서는 이미 오래 전부터 알려져 있던 성분으로, 광학렌즈 등의 표면경화제로 이용되어 오다가 최근 치과용 수복재에 도입되었다. 'Ormocer' 란 'Organically Modified Ceramics'의 약자로 'Ormosils' (Organically Modified Silicates)로도 알려져 있다. 그러나, 이 새로운 수복재에 대한 연구는 아직 미흡한 실정이다. 본 연구에서는 서로 다른 계통의 광중합형 수복재들(Z-100, Surefil, Tetric Ceram, Dyract AP)과 ormocer(Admira)를 압축강도와 굴곡강도 측면에서 비교 평가하고, 구강내 환경과 유사한 조건에서 수분흡수가 그 물성에 미치는 영향을 평가할 목적으로 시도되어 다음과 같은 결과를 얻었다. 1. 1일 후에 측정한 Admira의 압축강도는 Surefil보다는 낮았으나, 다른 재료들과는 유의한 차이를 나타내지 않았다(p>0.05). 2. 1일 후에 측정한 Admira의 굴곡강도는 다른 4종의 재료에 비해서 낮았다(p<0.05). 2일부터는 3종의 복합레진에 비해서 낮았다(p<0.05). 3. 실험기간(30일) 중 hybrid composite resin군(Z-100, Tetric Ceram)과 packable resin(Surefil)군 간에는 압축강도와 굴곡강도에서 유의한 차이가 없었다(p>0.05). 4. 실험에 사용된 5종의 수복재 모두 압축강도와 굴곡강도가 2일까지 증가하다가 7일부터 감소하였다(p<0.05). 5. 각 재료의 시간에 따른 압축강도와 굴곡강도의 변화양상은 통계적으로 유사하였다(p>0.05).

• Corrosion Science and Technology
• /
• 제7권5호
• /
• pp.269-273
• /
• 2008

It is known that the fluoric resin has the most outstanding properties in the extremely acidic environment of high temperature. However, this resin is the thermal hardening type that needs long time heat treatments above $250^{\circ}C$. It's impossible to use in situ in the extremely acidic environment such as a huge FGD ductworks or industrial chemical tanks. Furthermore, even the natural hardening type fluoric coatings which can be hardened less than $120^{\circ}C$ can not be applied to the highly acidic environmental plants because of its chemical resistance. In this study, new fluoric coatings that has excellent thermal resistance, chemical resistance and corrosion resistance has been developed in order to solve above problems and to be applied to the large plant structures in the field. These newly developed coatings are organic and inorganic composite type that have fluoric rubber(100 wt%), fluoric resin(5~50 wt%), oxalates(5~30 wt%), inorganic fillers mixed with plate-type and bulk-type solids(20~150 wt%), hardeners(0.5~5 wt%), and hardening hasteners(0.1~3 wt%). The best chemical and physical properties of these coatings are acquired by variation of adhesive reinforcement agents, dispersants, leveling agents. Mixing ratios of plate-type and bulk-type inorganic fillers influence the thermal properties, abrasive resistance and chemical infiltration properties of coatings. The mixing control is also very important to have homogeneous surface and removing inner voids of coatings.

• 한국표면공학회지
• /
• 제36권2호
• /
• pp.176-184
• /
• 2003

New lubricant film of organic and inorganic composite resin was developed to improve the press formability of galvannealed steel sheets (GA) for automotive body panels. The frictional coefficient of lubricant GA steel sheets is about 20% superior to that of uncoated GA. The current range of spot welding of lubricant GA is similar to that of the uncoated GA, but the burning trace of spot welding is inferior to that of the uncoated GA in the oiling condition. The alkaline degreasability of lubricant GA shows 100% in alkaline degreasing condition of automotive company. The size and shape of the phosphated coating layer are similar to those of the uncoated GA sheet. The powdering property of the lubricant GA gives rise to 20∼50% improved property compared with the uncoated GA sheet.

• 접착 및 계면
• /
• 제2권1호
• /
• pp.1-8
• /
• 2001

본 연구에서는 슬러지 및 폐타이어 칩(WTC)으로부터 얻은 폐석분을 충전제로 하고 불포화 폴리에스테르 수지(UPE)를 결합재로 하여 고분자 혼성복합재를 제조하였다. 또한 무기 충전제와 매트릭스 사이의 계면 결합뿐만 아니라 매트릭스 내의 충전제의 분산을 향상시키기 위하여 실란[${\gamma}$-methacryloxy propyl trimethoxy silane(${\gamma}$-MPS)]을 이용하여 표면처리를 하였다. 혼성복합재의 구조적 특성과 기계적 물성에 대한 이 무기 재활용 충전제의 함량과 농도의 영향은 Mercury Porosimeter 및 주사전자현미경을 이용하여 관찰하였다.

• Composites Research
• /
• 제20권5호
• /
• pp.49-55
• /
• 2007

반도체 쿼츠 웨이퍼 다이싱용 블레이드는 마이크로/나노 디바이스와 부품을 제조하기 위해 고정밀도의 가공성을 요구한다. 따라서 균일한 마이크로/나노 선폭의 가공을 위해서는 블레이드의 제작 단계에서 균일한 두께와 밀도를 유지하는 것이 중요하다. 기존의 실리콘웨이퍼 가공을 위해서는 금속의 블레이드가 사용되고 있지만 쿼츠 웨이퍼 가공을 위해서는 고분자 복합재가 사용된다. 이러한 복합재는 가공성, 전기전도성, 그리고 적절한 강도와 연성 및 마모저항성이 있어야 한다. 그러나 기존의 건식성형 공정으로는 균일성을 유지하기 위해 많은 공정과 비용이 소비되고 있다. 본 연구에서는 도전성 나노 세라믹스 분말, 연마재 세라믹스 분말에 열경화성 수지, 전도성 고분자를 혼합한 복합재 분말을 습식성형 공정에 의해 제조, 평가하는 연구를 수행하였다. 먼저 복합재 분말을 액상과 혼합하여 블레이드를 제작하였으며, 액상의 종류, 액상 건조공정의 영향을 고찰하였다. 평가는 마이크로미터 측정기와 현미경을 이용하여 두께를 측정하였다. 두께편차와 기공률, 밀도, 경도, 등의 특성을 비교, 평가하였다. 그 결과 습식성형에 의해 블레이드의 두께편차를 감소시킬 수 있었으며, 경도 등의 특성을 향상시킬 수 있었다.