• Title/Summary/Keyword: optimum film thickness

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Effect of Tin Coating on the High Speed Seam Weldability of Thn Gage Sheet Steels (박판 강재의 고속 심 용접성에 미치는 Sn 도금의 영향)

  • 김기철;이목영
    • Journal of Welding and Joining
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    • v.16 no.5
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    • pp.86-92
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    • 1998
  • High speed wire seam weldability of tin coated thin gage sheet steels was investigated. Thickness and coating weight ranges of the test materials were 0.21~0.35mm and 1.1/1.1~2.8/11.2g/$m^2$, respectively. Test results indicated that the surface roughness value, Rz decreased as increasing the coating weight. The Rz was thought to be one of the important factors to influence the optimum welding condition range, $\triangle$Q. The $\triangle$Q showed close relationship with welding conditions such as welding pressure and travel speed. Higher welding pressure widened the $\triangle$Q while higher travel speed reduced the $\triangle$Q value. Results also demonstrated that tin coating weight should be optimized based on the weldability or the serviceability after welding. At th HAZ of sheet materials with thinner coating layer, tin depleted zone was produced since molten film of the coating material on the base metal agglomerated by the surface tension, which could result in reducing the corrosion resistance of the HAZ in the service environment.

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Optimum Design of Hermetic Compressor Joumal Bearing with Alternative Refrigerant Application (대체냉매 적용에 따른 밀폐형 압축기 저널베어링의 최적설계)

  • 이규한;김정우;이장희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.218-227
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    • 1998
  • Present study is undertaken to optimize the lubrication reliability and frictional loss of the dynamically-loaded journal bearing in hermetic reciprocating compressor with alternative refrigerant R600a application. Thermodynamic and dynamic analysis has been conducted to investigate cylinder pressure variations by substitution alternative refrigerant R600a for R12. The modeling of the dynamics of the compressor mechanism has been performed with lumped mass method. A mathematical model is developed for analyzing the dynamics of the journal bearing system with the mobility method. It takes into account the effects of the refrigerant species, aspect ratio, clearance ratio and surface roughness. A corresponding computer program is described which enables to obtain the minimum film thickness and frictional loss. Design optimization is graphically performed by parametric studies of the aspect ratio and clearance ratio.

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Elastohydrodynamic Lubrication of a Profiled Cylindrical Roller (I) (프로파일링을 한 원통형 로울러의 탄성유체윤활 (I))

  • 박태조;김경웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.262-270
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    • 1988
  • A numerical solution of the elastohydrodynamic lubrication problem for an axially profiled cylindrical roller is presented. The problem is analyzed using finite difference method and Newton-Raphson method. The effect of side leakage and compressibility of lubricants are considered and axially nonuniform grid is constructed over the computation zone. Isobars, contours and section graphs show pressure variation and film shape. Contours plot is very similar to the previously reported experimental observations based upon optical interferometry. The maximum pressure and the minimum film thickness occur near the start of the profiling. The method used makes it possible to design an optimum axial profile of the roller to increase the life of rolling bearings.

Study on the Rotating Motion of a Piston Pin of Full Floating Type (비고정식 피스톤 핀의 회전운동에 관한 연구)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.95-102
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    • 2007
  • In recently designed diesel engines, the running conditions for piston pin bearings have become very severe due to combustion pressure and temperature increase. Moreover, the lead removal from the bush material has strongly reduced the capability of the anti friction material to accept asperity contacts. In this paper, before trying to find the pressure distributions on the oil film of piston pin bearings by the unsteady two dimensional thermohydrodynamic lubrication analysis in order to do the optimum design of the bearings of piston pin, it will be investigated the tendancy of piston pin rotating motion by calculating the friction coefficient at piston pin bearings, the oil film thickness and the frictional torques induced by hydrodynamic shear stress.

Lifetime improvement of Organic Light Emitting Diode by Using LiF Thin Film and UV Glue Encapsulation

  • Hsieh, Huai-En;Huang, Bohr-Ran;Juang, Fuh-Shyang;Tsai, Yu-Sheng;Chang, Ming-Hua;Liu, Mark.O.;Su, Jou-yeh
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1703-1705
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    • 2007
  • Before the ultra-violet glue encapsulation, the research evaporated LiF thin film on device surface to be the extra packaging layer for improving the lifetime of organic light-emitting diode. The formula of UV glue was specially developed. We found 100 nm LiF is the optimum thickness. The best lifetime obtained by using LiF and special UV glue is 2.4 times longer than those by commercial UV glue.

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A Study of the Effects of Ceramic Tappet Shim Surface Roughness on the Friction Characteristics in the Valve Train System (세라믹 태핏심 표면 거칠기에 따른 엔진 밸브트레인계의 마찰 특성에 관한 연구)

  • 김승철;박형준;강경필;오대윤;최재권
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.115-123
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    • 1998
  • A $Si_3N_4$ tappet shim was devdoped in a direct OHC engine for the friction reduction of valve train system that contributes significantly to the engine friction in real driving condition. For commercializing $Si_3N_4$ tappet shim, it is important to reduce the machining cost. Therefore we analytically and experimentally figure out the optimum condition. Using ceramic tappet shims machined with different surface roughness, the effects of roughness on the friction loss were analyzed in view of the lubrication behavior. From this results it is shown that the friction torque of valve train system quickly drops at a certain surface roughness of ceramic tappet shim and its value remains constant despite further smoothing.

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Modeling of Electrical Characteristics in Poly Silicon Thin Film Transistor with Process Parameter (다결정 실리콘 박막 트랜지스터에서 공정 파라미터에 따른 전기적 특성의 모델링)

  • Jung, Eun-Sik;Choi, Young-Sik;Lee, Yong-Jae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11b
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    • pp.201-204
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    • 2001
  • In this paper, for modeling of electrical characteristics in Poly Silicon Thin Film Transistors with process parameters set up optimum values, So, the I-V characteristics of poly silicon TFT parameters are examined and simulated in terms of the variations in process parameter. And these results compared and analyzed simulation values with examination value. The simulation program for characteristic analysis used SUPREM IV for processing, Matlab for modeling by mathematics, and SPICE for electric characteristic of devices. Input parameter for simulation characteristics is like condition of device process sequence, these electric characteristic of $I_D-V_D$ $I_D-V_G$, variations of grain size. The Gate oxide thickness of poly silicon are showed similar results between real device characteristics and simulation characteristics.

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A Study on the Formation of Interface and the Thin Film Microstructure in TiN Deposited by Ion Plating (이온플레팅에 의한 TiN 증착중 계면형성과 박막 미소조직에 관한 연구)

  • 여종석;이종민;한봉희
    • Journal of the Korean institute of surface engineering
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    • v.24 no.2
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    • pp.73-79
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    • 1991
  • Recent studies son surface coatings have shown that the change of physical, chemical and crystallographic structure analysed and observed according to the deposition process variables has the effects on the resultant film properties. Under the same preparation condition conditions of the substrate and process variables, physical morphology variations characterized by substrate temperature and bias which offect the surface mobility of adatom and adhesion variations related to the formation of Ti interlayer were considered in the present study. Microhardness showed the highest value around 40$0^{\circ}C$ of the substrate temperature and increased with the substrate bias. Adhesion was improved with the increase of substrate temperature and bias. An interlayer of pure titanium formed prior to deposition of TiN improves the adhesion at its optimum thickness. These results were explained by the change of physical morphology and phase analysis.

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Modeling of Electrical Characteristics in Poly Silicon Thin Film Transistor with Process Parameter (다결정 실리콘 박막 트랜지스터에서 공정 파라미터에 따른 전기적 특성의 모델링)

  • 정은식;최영식;이용재
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.201-204
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    • 2001
  • In this paper, for modeling of electrical characteristics in Poly Silicon Thin Film Transistors with process parameters set up optimum values. So, the I-V characteristics of poly silicon TFT parameters are examined and simulated in terms of the variations in process parameter. And these results compared and analyzed simulation values with examination value. The simulation program for characteristic analysis used SUPREM IV for processing, Matlab for modeling by mathematics, and SPICE for electric characteristic of devices. Input parameter for simulation characteristics is like condition of device process sequence, these electric characteristic of I$_{D}$-V$_{D}$, I$_{D}$-V$_{G}$, variations of grain size. The Gate oxide thickness of poly silicon are showed similar results between real device characteristics and simulation characteristics.ristics.

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A Study on the Determination of the Oil Gap in the Hydrostatic Spindle System for a Crank Shaft Grinding Machine (크랭크 샤프트 연삭기용 유정압 스핀들의 유막 간격 선정에 관한 연구)

  • Park, Dong-Keun;Choi, Chi-Hyuk;Lee, In-Jae;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.410-415
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    • 2011
  • A cylindrical type of self-controlled restrictor is designed for hydrostatic bearing of crank shaft for a grinding wheel spindle. The effect of operation parameters, clearance between spindle and housing on bearing stiffness are analyzed to determine the optimum conditions of operation parameters. The lowest values of the supply pressure and the loads by the theoretical and experimental results assuming oil film thickness and shape of pocket are compared.