• 제목/요약/키워드: optimal plastic design

검색결과 197건 처리시간 0.027초

시험평가법을 이용한 IRB 면진장치 롤러 설계 : Part 1. 기하학적 형상 및 크라우닝 (Roller Design of IRB Seismic Isolation Device Using Testing Evaluation : Part I. Geometry Dimension and Crowning)

  • 박영기;하성훈;성민상;전준철;최승복
    • 한국소음진동공학회논문집
    • /
    • 제23권2호
    • /
    • pp.185-191
    • /
    • 2013
  • This paper presents a new method for roller design of IRB(isolation roller bearing) seismic isolation device using experimental evaluation. Three layered plate is adopted for the IRB in which the upper plate is placed on x direction and the lower plate is placed on y direction. The rollers placed in each plate make a plate movement. The roller is then optimally designed using variable geometric conditions. Stress distribution depends on the diameter and length of the roller and hence this is used for the determination of optimal geometry of the roller. In the experimental evaluation, it is observed that stress concentration at the end sides of roller is decreased and geometric coefficients depend on crowning dimension. In addition, in order to determine optimal design parameters of the roller the plastic deformation and friction are experimentally identified.

반응표면법을 이용한 초음파 임프린팅 공정의 최적화 (Optimization of Ultrasonic Imprinting Using the Response Surface Method)

  • 정우신;조영학;박근
    • 소성∙가공
    • /
    • 제22권1호
    • /
    • pp.36-41
    • /
    • 2013
  • The present study examines the micro-pattern replication on a plastic film using ultrasonic imprinting. Ultrasonic imprinting uses ultrasonic waves to generate repetitive microscale deformation in the polymer film. The resulting deformation heat on the surface of the film causes the surface region to soften sufficiently so that a replication of the micro-pattern can be obtained. To successfully replicate the micro-pattern on a large area of polymer film, a high replication ratio is needed as well as good uniformity over the entire region. In this study, a horn design is investigated by finite element analysis and is optimized through a response surface analysis. In the ultrasonic imprinting experiments, the response surface method was also used to determine the optimal processing conditions for better replication characteristics.

자동차 냉방기용 내부 풀리의 냉간 단조 공정 설계 (Process Design of Pulley for Automobile Airconditoner in Cold Forging)

  • 김동진;정덕진;김병민;최재찬
    • 한국자동차공학회논문집
    • /
    • 제5권4호
    • /
    • pp.199-206
    • /
    • 1997
  • The inner pulley is an automobile component used as air conditioner clutch assembly. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and outer one, and to make uniform the hardness distribution in the forged product. In industry, the design of forging processes is performed based on experience-oriented technology, that is, designers experience and expensive trial and error. Using the rigid-plastic finite element simulations. we design the optimal process conditions, which has a preforming operation. Also the final product configuration of forging has to be designed again in view of metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that distribution has improved to be even and high enough for industrial application.

  • PDF

다구찌법을 이용한 복합적층판의 좌굴강도 개선에 관한 연구 (A Study on the Improvement Buckling Strength of Laminated Composite Plate by Taguchi Method)

  • 구경민;홍도관;김동영;박일수;안찬우;한근조
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2003년도 춘계학술대회 논문집
    • /
    • pp.1362-1365
    • /
    • 2003
  • On this study. we improved the efficiency applying algorithm that is repeatedly using orthogonal array in discrete design space and filling a defect of gradient method in continuous design space. we showed optimal ply angle that maximized buckling strength of CFRP laminated composite plate without a hole and with a hole by each aspect ratio. In the case of CFRP laminated composite plate without a hole, we confirmed the reliance and efficiency of algorithm in comparison with the result optimization achievement repeatedly using statistical orthogonal array of experimental design.

  • PDF

자동차 냉방기용 내부 풀리의 냉간 단조 공정 설계 (Process Design in Cold Forging of a lnner Cylindrical Pulley for Automobile Airconditioner)

  • 김동진;정덕진;김병민;최재찬
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1995년도 춘계학술대회논문집
    • /
    • pp.62-70
    • /
    • 1995
  • The inner pulley is automobile component used as airconditioner clutch assembly. in cold forging of the inner pulley . the design conditions are the same between inner length and outer length, the uniform hardness and the no shape change in inner fillet radius due toa piercing. In industries, the design of forging processes is performed based on an experience-oriented technology, that is, designer's experiences and expensive trial and error. Using the rigid -plastic finite element simulation, we propose the optimal process conditons and design of preform or redesign of final product shape without defects prodicted by metal flow, distribution fo strain, forging load during forging processes form initial workpiece to final product.

  • PDF

중실소재를 이용한 자동차 냉방기용 풀리의 냉간 단조 공정 설계 (Process Design of Cold Forging for Automobile Air Conditioner Pulley using a Solid Billet)

  • 정덕진;김동진;김병민
    • 소성∙가공
    • /
    • 제6권4호
    • /
    • pp.329-337
    • /
    • 1997
  • Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation. we design the optimal process conditions, which has a performing operation. Also the final product configuration of forging has to be designed again in view of the metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.

  • PDF

Design procedure for prestressed concrete beams

  • Colajanni, Piero;Recupero, Antonino;Spinella, Nino
    • Computers and Concrete
    • /
    • 제13권2호
    • /
    • pp.235-253
    • /
    • 2014
  • The theoretical basis and the main results of a design procedure, which attempts to provide the optimal layout of ordinary reinforcement in prestressed concrete beams, subjected to bending moment and shear force are presented. The difficulties encountered in simulating the actual behaviour of prestressed concrete beam in presence of coupled forces bending moment - shear force are discussed; particular emphasis is put on plastic models and stress fields approaches. A unified model for reinforced and prestressed concrete beams under axial force - bending moment - shear force interaction is provided. This analytical model is validated against both experimental results collected in literature and nonlinear numerical analyses. Finally, for illustrating the applicability of the proposed procedure, an example of design for a full-scale prestressed concrete beam is shown.

플라스틱 중공부품의 일체화 성형을 위한 인몰드 펀칭 공정기술에 관한 연구 (A study on the technology of in-mold punching process for integrated hole piercing of plastic hollow parts)

  • 이성희
    • Design & Manufacturing
    • /
    • 제15권4호
    • /
    • pp.1-7
    • /
    • 2021
  • A study on in-mold punching technology for hole piercing during molding of hollow plastic parts was conducted. Considering the non-linearity of the HDPE plastic material, mechanical properties were obtained according to the change in temperature and load speed. A standard specimen for the in-mold punching test was designed to implement the in-mold punching process, and the specimen was obtained through injection molding. In order to analyze the influence of process variables during in-mold punching, an in-mold punching mold capable of controlling variables such as temperature and support pressure of the specimen was designed and manufactured. Mold heating characteristics were confirmed through finite element analysis, and punching simulations for changes in process conditions were performed to analyze punching characteristics and reflected in the experiment. Through simulations and experiments, it was found that the heating temperature, punch shape, punching speed, and pressure of the back side of the specimen were very important during in-mold punching of HDPE materials, and optimal conditions were acquired within a given range.

간이충돌모델을 이용한 파일형 선박충돌방호공의 충돌거동 연구 (A Study on Behaviors of Pile Protective Structures by Simplified Collision Model)

  • 이계희
    • 대한토목학회논문집
    • /
    • 제36권1호
    • /
    • pp.31-38
    • /
    • 2016
  • 논문에서는 파일형 선박충돌방호공의 주요 에너지 소산기구인 파일의 소성힌지와 선수변형에 대한 변형-에너지곡선을 산정하고 이를 이전 연구에서 개발된 간이 충돌모델에 적용하여 매개변수해석을 수행하였다. 고려된 매개변수는 슬래브의 질량, 파일의 수, 선박의 질량 및 충돌속도였으며 이들 매개변수를 변화시키면서 충돌거동을 분석하였다. 연구결과, 충진강관과 비충진강관의 에너지 소산거동이 차이를 파악했고, 슬래브의 관성질량을 조절하여 방호공의 충돌거동을 변화 시킬 수 있는 것으로 나타났다. 따라서 개발된 간이모델은 기본설계나 최적설계에 이용될 수 있을 것이다.

실험계획법과 보정가공을 이용한 비구면 유리렌즈 성형용 코어의 초정밀 연삭가공 최적화 (Ultra-precision Grinding Optimization of Mold Core for Aspheric Glass Lenses using DOE and Compensation Machining)

  • 김상석;이용철;이동길;김혜정;김정호
    • 한국정밀공학회지
    • /
    • 제24권6호
    • /
    • pp.45-50
    • /
    • 2007
  • The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.