• Journal of the Korean Society for Precision Engineering
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• v.24 no.6
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• pp.45-50
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• 2007

The aspheric lens has become the most popular optical component used in various optical devices such as digital cameras, pick-up lenses, printers, copiers etc. Using aspheric lenses not only miniaturizes and reduces the weight of products, but also lower prices and higher field angles can be realized. Additionally, plastic lenses are being changed to glass lenses more recently because of low accuracy, low acid-resistance and low thermal-resistance in the plastic lenses. Currently, one fabrication method of glass lenses is using a glass-mold method with a high precision mold core for mass production. In this paper, DOE (Design Of Experiments) and compensation machining were adopted to improve the surface roughness and the form accuracy of the mold core. The DOE has been done in order to discover the optimal grinding conditions which minimize the surface roughness with factors such as work spindle revolution, turbine spindle revolution, federate and cutting depth. And the compensation machining is used to generate high form accuracy of the mold core. From various experiments and analyses, we could obtain the best surface roughness 5 nm in Ra, form accuracy $0.167\;{\mu}m$ in PV.

• Nuclear Engineering and Technology
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• v.54 no.9
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• pp.3242-3249
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• 2022

As Kori unit 1 is undergoing the decommissioning process, estimating the disposal amount of waste from the decommissioned nuclear reactor has become one of the challenging issues. Since the waste disposal amount estimation depends on the packing of the waste, it is highly desirable to optimize the waste packing plan. In this study, we developed an efficient scheme for packing waste component segments. The scheme consists of 1) preparing three-dimensional models of segments, 2) orienting each segment in such a way to minimize the bounding box volume, and 3) applying hybrid genetic algorithm to pack the segments in the disposal containers. When the packing solution converges in the algorithm, it comes up with the number of containers used and the placement of segments in each container. The scheme was applied to Kori-1 reactor pressure vessel. The required number of containers calculated by the developed scheme was 24 compared to 42 that was the estimation of the prior packing plan, resulting in disposal volume savings by more than 40%. The developed method is flexible for applications to various packing problems with waste segments from different cutting options and different sizes of containers.

• Proceedings of the Korean Institute of Building Construction Conference
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• v.y2004m10
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• pp.39-44
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• 2004

A heat and room temperature construction method of asphalt have been mainly applying to rooftop waterproofing in concrete structure, and the rest construction method are sheet, membrane and mortar waterproofing construction method. In particular, joint method in sheet waterproof method is as overlap joint which on being reinforced with fiber and tape, have been applying for job site to mechanical fix using protection disk and anchorage and metal ironwork on the end of sheet. These construction method cause cutting off joint of sheet as behavior of structure according to repairs of sheet itself and thermal conduct, outdoor air environment. In conclusion, we analyzed and examined the application of various sheets and piece ashes about superior 'I' joint which divide from one and the other sheet and progressed about joint construction method of fixing method for overlap.

• Tunnel and Underground Space
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• v.23 no.1
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• pp.54-65
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• 2013

The LCM (Linear Cutting Machine) test is one of the most powerful and reliable methods for designing the disc cutter and for predicting the TBM (Tunnel Boring Machine) performance. It has an advantage to predict the actual load on disc cutter from the laboratory test on the real-size large rock samples, however, it also has a disadvantage to transport and/or prepare the large rock samples and to need an extra cost for experiment. In order to overcome this problem, lots of numerical studies have been performed. In this study, the PFC3D (Particle Flow Code in 3 Dimension) has been adopted for numerical analysis on optimum cutter spacing and failure aspects of Busan Tuff. The optimum cutting condition with s/p ratio of 16 and minimum specific energy of $14MJ/m^3$ was derived from numerical analyses. The cutter spacing for Busan Tuff had the good agreements with those of LCM test and numerical analysis by finite element method.

• Journal of the Korean Society for Precision Engineering
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• v.32 no.5
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• pp.431-439
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• 2015

One of common challenges in designing modern production machines is realizing high speed motion without sacrificing accuracy. To address this challenge it is necessary to maximize the stiffness of the mechanical structure and the control system with consideration on the main disturbance input, cutting forces. This paper presents analysis technologies for realizing high stiffness in production machines. First, CAE analysis techniques to evaluate the dynamic stiffness of a machine structure and a new method to construct the physical machine model for servo controller simulations are demonstrated. Second, cutting forces generated in milling processes are analyzed to evaluate their effects on the mechatronics system. In the effort to investigate the interaction among the structure, controller, and process, a flexible multi-body dynamics simulation method is implemented on a magnetic bearing stage as an example. The presented technologies can provide better understandings on the mechatronics system and help realizing high stiffness production machines.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.455-459
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• 1997

A methodology which supports the feature used from design to manufacturing for sculptured pocket is newly devlored and present. The information contents in a feature can be easily conveyed from one application to another in the manufacturing domain. However, the feature generated in one application may not be directly suitable for another whitout being modified with more information. Theobjective of the paper is to parsent the methodology of decomposing a bulky feature of sculptured pocket to be removed into compact features to be efficiently machined. In particular, the paper focuses on the two task: 1) to segment horizontally a bulky feature into intermediate features by determining the adequate depth of cut and cutter size and to generate the temporal precedence graph of the intermediate features and 2)to further decompose each intermediate feature vertical into smaller manufacturing features and to apply the variable feed rate to each small feature. The proposed method will provid better efficiency in machining time and cost than the classical method which uses a long string of NC codes necessary to remove a bulky fecture.

• The Journal of Advanced Prosthodontics
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• v.10 no.4
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• pp.321-327
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• 2018

PURPOSE. The purpose of this study was to compare the cutting method and the lamination method to investigate whether the CAD data of the proposed inlay shape are machined correctly. MATERIALS AND METHODS. The Mesial-Occlusal shape of the inlay was modeled by changing the stereolithography (STL). Each group used SLS (metal powder) or SLA (photocurable resin) in the additive method, and wax or zirconia in the subtractive method (n=10 per group, total n=40). Three-dimensional (3D) analysis program (Geomagic Control X inspection software; 3D systems) was used for the alignment and analysis. The root mean square (RMS) in the 2D plane state was measured within $50{\mu}m$ radius of eight comparison measuring points (CMP). Differences were analyzed using one-way analysis of variance and post-hoc Tukey's test were used (${\alpha}=.05$). RESULTS. There was a significant difference in RMS only in SLA and SLS of 2D section (P<.05). In CMP mean, CMP 4 ($-5.3{\pm}46.7{\mu}m$) had a value closest to 0, while CMP 6 ($20.1{\pm}42.4{\mu}m$) and CMP 1 ($-89.2{\pm}61.4{\mu}m$) had the greatest positive value and the greatest negative value, respectively. CONCLUSION. Since the errors obtained from the study do not exceed the clinically acceptable values, the lamination method and the cutting method can be used clinically.

• Journal of the Korean Society of Costume
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• v.15
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• pp.21-45
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• 1990

The purpose of this thesis is to study the method of the reasonable pattern design. The studying method is based on the original principle of the trousers' cutting and I have a hypothesis about the trousers pattern which should be proved. When I selected the practical method, I made use of the international measuring rule, graph paper and tracing paper, in order to prove the new pattern design. The reasonable pattern design should be the one of the suitable original principles to be suited in the design through any measurement. Therefore, I have discussed the above mentioned design. I find out the conclusion to prove the hypothesis of pattern design with the experimental measure after showing the above mentiond design. The characteristics is as follows. First : To be convinient when walking, because of little degree as folding of the front part of trousers with the under-angle. Second : To be suitable in proportion to the length of trousers and the under-angle. Third ; When folding the center line of the Sapok (a name of one of the trousers parts), the length of the Sapoks is same and harmonized with the Sapoks because of the same angle of both Sapoks in any case of the measurement. Fourth : No correction of the lines when dressing, for the same points of the large Sapok and the small one. Fifth : To be easiness of the pattern design through the concrete measurement. I could find out a little extent errors of pattern showings, an easiness of dressing, scientification of formation in Korean trousers and standard of the practical measurement in the program to be presented as the result of studying.

• International Journal of Fuzzy Logic and Intelligent Systems
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• v.4 no.1
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• pp.56-62
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• 2004

This research attempts to suggest a detecting method for cutting position of an object using the neural network, which is one of intellectual methods, and the digital image processing method. The extraction method of object information using the image data obtained from the CCD camera as a replacement of traditional analog sensor thanks to the development of digital image processing. Accordingly, this research determines the threshold value in binary-coding of an input image with the help of image processing method and the neural network for the real-time gray-leveled input image in substitution for lighting; as a result, a specific position is detected from the processed binary-coded image and an actual system designed is suggested as an example.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.9 s.174
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• pp.188-193
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• 2005

To provide the various machining materials with excellent quality and dimensional accuracy, high -speed machining is very useful tool as one of the most effective rapid manufacturing processes. However, high-speed machining is not suitable for microscale thin-walled structures because of the lack of the structure stiffness to resist the cutting force. A new method which is able to make a very thin-walled structure rapidly will be proposed in this paper. This method is composed two processes, high-speed machining and filling process. Strong workholding force comes out of the solidification of filling materials. Low-melting point metal alloys are used in order to minimize the thermal effect during phase change and to hold arbitrary shape thin-walled structures quickly during high-speed machining. To verify the usefulness of this method, we will show some applications, for examples thin -wall cylinders and hemispherical shells, and compare the experimental results to analyze the dimensional accuracy of typical parts of the structures.