• Title/Summary/Keyword: numerical processes

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A Study on the Prediction and Control of Angular Distortion in Thick Weldments (후판 구조의 각변형 예측 및 제어에 관한 연구)

  • Kim, Sang-Il
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.100-105
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    • 2008
  • The block assembly of ship consists of a series of heat processes such as cutting, bending, welding residual stress relaxation and fairing With the fast development of computers, the thermal elasto-plastic analysis method has become a versatile tool for practical applications in the ship production. If numerical analysis is proved to be an advantageous tool to predict the residual deformation due to various heat processes, the optimum methods which can remove the welding distortion can be presented at each assembly stage, which will result in great progress in improving the accuracy of block assembly. In order to minimize the weld-induced angular distortion in thick weldments, this paper proposes the optimum groove design for various plate thickness as the distortion control method. The validity of this method has been substantiated by a number of numerical simulations and experiments.

A Numerical Simulation Model for the Face Milling Operation (수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면조도에 관한 연구)

  • 홍민성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.68-75
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    • 1995
  • The milling process is one of the most important metal removal processes in industry. Due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling operation.

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Multi-environment PDF Modeling for MILD Combustion Processes (Multi-environment PDF 모델을 이용한 MILD 연소과정 해석)

  • Ji, Hyunggeun;Jeon, Sangtae;Kim, Yongmo
    • Journal of the Korean Society of Combustion
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    • v.22 no.4
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    • pp.43-50
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    • 2017
  • In this study, the multi-environment probability density function(MEPDF) approach has been applied to numerically investigate Delft-Jet-in-Hot-Coflow(DJHC) turbulent flames under Moderate or Intense Low-oxygen Dilution (MILD) combustion condition. Computations are made for two different jet velocities(Re = 4100 and 8800). In terms of mean axial velocity, temperature, and turbulent kinetic energy, numerical results are in reasonably good agreements with experimental data even if there exist the noticeable deviations in downstream region. Based on numerical results, the detailed discussions are made for the essential features of the non-visible flame structure and MILD combustion processes.

A Numerical Simulation on Cutting Force and Surface Roughness of the Face Milling (수치해석법에 의한 면삭밀링 작업에서의 절삭력과 표면거칠기에 관한 연구)

  • 홍민성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.4
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    • pp.16-24
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    • 1995
  • The milling process is one of the most important metal removal processes in industry. due to the complexities inherent to the cutter insert geometry and the milling cutter kinematics, these processes leave an analytically difficult to predict texture on the machined surface's hills and valleys. The instantaneous uncut chip cross sectional area may be estimated by the relative position between the workpiece and the cutter inserts. Furthermore, since the cutting forces are proportional to the instantaneous uncut chip cross sectional area, the cutting forces in face milling operations can not be estimated easily. A new simulation program which is based upon the numerical method has been proposed to estimate the cutting force components, with the ability to predict the machined surface texture left by the face milling.

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A Novel Design Approach Composed of Two Sequential Processes Using the Specific BE and Hybrid FE-BE Method (특수경계요소와 유한요소.경계요소병용법을 이용한 2단계 최적설계법)

  • Im, Jee-Won
    • Proceedings of the KIEE Conference
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    • 2001.07e
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    • pp.20-23
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    • 2001
  • This paper presents a novel design approach composed of two sequential processes for 3D magnetic shielding problems, which results in the global optimum solution in a shorter time. The feature of the proposed approach is the adoption of the specific boundary element with permeability of infinity. Assuming the permeability of infinity enables us to regard the thickness of ferromagnetic shields as infinitesimal, and thus to simplify the investigated model adequately in numerical analysis. This reduces the number of unknown variables and saves us a large amount of CPU-time for grasping the broad characteristics of the model. Some numerical results that demonstrate the validity of the proposed approach are also presented.

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Damage Simulation of Natural Draught Cooling Towers

  • Noh, S.Y.;Huh, Y.
    • Computational Structural Engineering : An International Journal
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    • v.2 no.1
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    • pp.25-32
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    • 2002
  • Natural draught cooling towers often develop visible crack structures as consequences of progressive damage processes over their life-time. The aim of this paper is a numerical demonstration of the progressive damage process of cooling towers, representatively for the reinforced concrete structures, in order to improve the durability and extend the life-time of structures subjected to such damage processes. For the analyses, the applied material model for reinforced concrete will be briefly introduced. An existing natural draught cooling tower with a pronounced crack structure, in which this crack structure indicates the typical damage pattern of large cooling towers will be numerically simulated. The change of dynamical behavior of the structure with regard to natural frequencies, reflecting the global damage process due to the degrading stiffness of the structure in dependence of the load type and intensity, will be presented and discussed.

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Numerical Studies on the Combustion Characteristics and Pollutant Formation for the DME Fueled Diesel Engine (DME 연료 디젤엔진의 연소 및 공해물질 배출 특성 해석)

  • Yu, Yong-Wook;Lee, Jeong-Won;Kim, Yong-Mo
    • Journal of ILASS-Korea
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    • v.13 no.1
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    • pp.28-33
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    • 2008
  • The present study is mainly motivated to investigate the vaporization, auto-ignition and combustion processes in high-pressure diesel engines. In order to realistically simulate the dimethyl ether (DME) fueled diesel engine, the high pressure vaporization model is utilized and the interaction between turbulence and chemistry is treated by employing the Representative Interactive Flamelet (RIF) model. The detailed chemisty consisted of 336 elementary reaction steps and 78 species is used for DME/air reaction. Numerical results indicate that the RIF model with high pressure vaporization model successfully predicts the essential feature of the combustion processes and pollutants formations in the DME fueled diesel engines.

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Numerical Simulation of Turbulence-Induced Flocculation and Sedimentation in a Flocculant-Aided Sediment Retention Pond

  • Lee, Byung Joon;Molz, Fred
    • Environmental Engineering Research
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    • v.19 no.2
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    • pp.165-174
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    • 2014
  • A model combining multi-dimensional discretized population balance equations with a computational fluid dynamics simulation (CFD-DPBE model) was developed and applied to simulate turbulent flocculation and sedimentation processes in sediment retention basins. Computation fluid dynamics and the discretized population balance equations were solved to generate steady state flow field data and simulate flocculation and sedimentation processes in a sequential manner. Up-to-date numerical algorithms, such as operator splitting and LeVeque flux-corrected upwind schemes, were applied to cope with the computational demands caused by complexity and nonlinearity of the population balance equations and the instability caused by advection-dominated transport. In a modeling and simulation study with a two-dimensional simplified pond system, applicability of the CFD-DPBE model was demonstrated by tracking mass balances and floc size evolutions and by examining particle/floc size and solid concentration distributions. Thus, the CFD-DPBE model may be used as a valuable simulation tool for natural and engineered flocculation and sedimentation systems as well as for flocculant-aided sediment retention ponds.

Development and application of FEM/GEM program for evaluating formability of stamping dies (스탬핑 금형의 성형성 평가를 위한 유한요소/기하학힘평형법 프로그램 개발과 응용)

  • Kim, J.P.;Keum, Y.T.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.80-93
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    • 1996
  • A 2-dimensional FEM/GEM program was developed under the plane strain assumption using linear line elements for analyzing stretch/draw forming operations of an arbitrarily shaped draw-die. FEM formulation adopted a new algorithm for solving force equilibrium as well as non-penetration condition simultaneously. Also, a rigid-viscoplastic material model with Hill's normal anisotropic yield condition and rate-sensitive hardening law is assumed, along with the Coulomb friction law in the contact regions. For the case of numerical divergence at nearly final forming stages, geometric force equilibrium method(GEM) is also introduced. The developed program was tested by simulating the forming processes of cylindrical punch/open die, and the drawing processes of automotive oilpan and hood inner panel in order to verify the usefulness and validity of FEM/GEM formulation. The numerical simulation verified the validity and robustness of developed program.

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Review on Discontinuum-based Coupled Hydro-Mechanical Analyses for Modelling a Deep Geological Repository for High-Level Radioactive Waste (고준위방사성폐기물 심층처분장 모델링을 위한 불연속체 기반 수리-역학 복합거동 해석기법 현황 분석)

  • Kwon, Saeha;Kim, Kwang-Il;Lee, Changsoo;Kim, Jin-Seop;Min, Ki-Bok
    • Tunnel and Underground Space
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    • v.31 no.5
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    • pp.309-332
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    • 2021
  • Natural barrier systems surrounding the geological repository for the high-level radioactive waste should guarantee the hydraulic performance for preventing or delaying the leakage of radionuclide. In the case of the behavior of a crystalline rock, the hydraulic performance tends to be decided by the existence of discontinuities, so the coupled hydro-mechanical(HM) processes on the discontinuities should be characterized. The discontinuum modelling can describe the complicated behavior of discontinuities including creation, propagation, deformation and slip, so it is appropriate to model the behavior of a crystalline rock. This paper investigated the coupled HM processes in discontinuum modelling such as UDEC, 3DEC, PFC, DDA, FRACOD and TOUGH-UDEC. Block-based discontinuum methods tend to describe the HM processes based on the fluid flow through the discontinuities, and some methods are combined with another numerical tool specialized in hydraulic analysis. Particle-based discontinuum modelling describes the overall HM processes based on the fluid flow among the particles. The discontinuum methods that are currently available have limitations: exclusive simulations for two-dimension, low hydraulic simulation efficiency, fracture-dominated fluid flow and simplified hydraulic analysis, so it could be improper to the modelling the geological repository. Based on the concepts of various discontinuum modelling compiled in this paper, the advanced numerical tools for describing the accurate coupled HM processes of the deep geological repository should be developed.