• Title/Summary/Keyword: nozzle injection system

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Comparison of Spray Characteristics of n-Heptane and Propane Using Spray Visualization in Direct Injection System (분무 가시화를 통한 직분사 시스템에서 n-heptane및 propane의 분무발달특성 비교)

  • Junkyu Park;Sungwook Park
    • Journal of ILASS-Korea
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    • v.28 no.1
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    • pp.32-42
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    • 2023
  • In this study, spray characteristics of n-heptane and propane were investigated under different injection pressure using various imaging techniques such as Mie-scattering, DBI (diffuse back-illumination), and Schlieren imaging techniques. NI compact RIO system was used to control a test injector. Spray penetration length, length-to-width ratio and number of black pixels were calculated by using MATLAB software to compare spray characteristics of each fuel. Longer spray penetration length and higher length-to-width ratio were observed in propane spray because of flash boiling caused by high saturated vapor pressure. Spray collapse occurred in propane spray due to the high plume-to-plume interaction. Moreover, rapid evaporation occurred in propane spray, so that nozzle tip wetting could not be observed. Rapid evaporation of propane also caused fewer residual droplets compared to n-heptane spray. Therefore, propane is advantageous in reducing the generation of soot emission from large droplets that are not atomized. However, additional evaluation should be conducted considering combustion efficiency and the possibility of deposits by nozzle tip icing during fuel injection.

Experimental Investigation of Impinged Spray Characteristics of Oxygenated fuels Using BOS Method (BOS법을 이용한 함산소 연료들의 충돌분무특성에 관한 실험적 연구)

  • Bang, Seung Hwan
    • Journal of ILASS-Korea
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    • v.25 no.3
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    • pp.111-118
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    • 2020
  • This paper describes the effect of DME, biodiesel blended fuels on the macroscopic spray characteristics in a high pressure diesel injection system using Background Oriented Schlieren (BOS) method. The BOS method for visualization of impingement evaporation sprays to analyze macroscopic spray properties and evolutionary processes. In this work, the blending ratio of DME in the blended fuel are 0, 50, 100% by weight ratio. In order to investigate the macroscopic impinged spray characteristics under the various injection parameters and blending ratio. In this work, a mini-sac type single-hole nozzle injector with nozzle hole was length 0.7 mm and diameter of 0.3 mm was used. According to the result, the spray area of the collision wall increased as the DME mixing ratio increased, and the evolutionary pattern showed a stepwise increase due to the collision effect of the wall. Also, results of impinged spray area were increased according to increasing injection pressure.

A study on Spray Characteristic of Fuel Injection Nozzle with Geometrical Shape Changes of Needle Valve (연료분사노즐의 니들밸브 형상변화에 따른 분무특성에 관한 연구)

  • 채재우
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.4
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    • pp.35-40
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    • 1987
  • The experimental study, using constant pressure injection system, is carried out to investigate the effect of the geometrical shape changes of the needle valve of the effective flow area, the spray angle and the Sauter's Mean Diameter according to needle valve lift for a pintle-type injection nozzle. The results are as follows: 1) With the increase of the needle valve lift, the effective flow area is increased, the spray angle is at first increased and later decreased, and the Sauter's Mean Diameter is decreased. 2) It is also shown that the spray angle is maximum at the rapidly increased region of the effective flow area.

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Design of Supersonic Wind Tunnel for Analysis of Flow over a Backward Facing Step with Slot Injection (슬롯 분사가 있는 후향계단 유동장 분석을 위한 초음속풍동 설계)

  • Kim, Ick-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.363-367
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    • 2016
  • A test section of a supersonic wind tunnel was designed for the analysis of flow characteristics over a backward-facing step with Mach 1.0 slot injection in a supersonic flow of Mach 2.5. The cavity flow of a high-speed vehicle is very complex at supersonic speed, so it is necessary to do experiments using supersonic wind tunnels to verify numerical analysis methods. The previous 2D symmetrical nozzle was replaced with an asymmetrical nozzle. The inviscid nozzle contour was designed using Method of Characteristics (MOC), and the boundary layer thickness correction was reflected by experimental data from the wind tunnel. The results were compared with a CFD analysis. The PID control system was changed to be based on the change of tank pressure. This improved the control efficiency, and the run times of supersonic flow increased by about 1 second. The flow characteristics over a backward facing step with slot injection were visualized by a Schlieren device. This equipment will be used for an experimental study of the film cooling effectiveness over a cavity with various velocities, mass flows, and temperatures.

Optimum Injection Molding Condition Search With Process Monitoring System (공정 모니터링 시스템을 이용한 최적 사출 조건 설정)

  • Kang, J.K.;Cho, Y.K.;Chang, H.K.;Rhee, B.O.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.54-60
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    • 2007
  • Optimum injection molding condition for a box mold was searched by the Response Surface Analysis(RSA) with the aid of process monitoring system(PMS). Process variables on the control panel of the injection molding machine such as barrel temperatures, screw speed profile, holding pressures, etc. cannot guarantee the uniformity of the material variables directly related with the state of the product in the mold cavity. In order to make sure the state of the resin in the cavity, pressures and temperatures in the cavity, runner and nozzle were monitored in the experiment with the PMS. To accomplish the consistency of the molding process, dependent variables such as the switchover point and holding time were searched with the PMS. With a proper objective function about deflection of the box-type product, the optimum injection molding condition was obtained.

The Effect of Injection Pressure Variations on the Smoke and Fuel Consumption in a Small HSDI Diesel Engine with Common Rail Injection System (소형 HSDI 디젤엔진에서의 Common Rail을 이용한 분사압력 변화가 Smoke 및 연료 소모량에 미치는 영향)

  • 류명석;신범식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.28-34
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    • 2001
  • Great attentions are paid to HSDI diesel engine for passenger cars because of its high thermal efficiency. The most interesting research in HSDI diesel engine developments is focused on applying common rail system as a fuel injection equipment. In this study, a series of tests are carried out to investigate the effect of injection pressure variation on the smoke and fuel concluded in a small HSDI diesel engine with common rail system. As a result of this study it is concluded that there is an optimum rail pressure dependent on combustion system such as nozzle type, combustion chamber geometry.

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A Study on the Simultaneous Reduction of NOx and Soot with Diesel-Methanol Stratified Injection System in a Diesel Engine (Part I : Design of Stratified Injection System and Combustion Characteristics of Stratified Injection) (층상연료분사(경유/메탄올)를 이용한 디젤엔진의 NOx와 Soot 동시 저감에 관한 연구 (제1보 : 층상분사장치의 설계 및 층상분사 연소특성))

  • Kang, B.M.;Kim, J.Y.;Lee, S.B.;Lee, T.W.;Ha, J.Y.
    • Journal of ILASS-Korea
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    • v.5 no.2
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    • pp.28-34
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    • 2000
  • To reduce the soot and NOx simultaneously, a new system of stratified injection is developed. This system discharges stratified diesel-methanol in a D. I. Diesel Engine. Nozzle and delivery valve of conventional injection system were remodeled to inject diesel and methanol from one injector sequently. The quantity of diesel and methanol was controled precisely by micrometers mounted on the injection control lack. The real injection ratio of dual fuel was measured by volumetric ratio. We could confirm the capabilities that soot and NOx simultaneously were reduced by diesel-methanol stratified injection from the results of in-cylinder pressure data obtained from combustion experiment by stratified injection, heat release rate and mass fraction bumed.

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Development of a Multi-nozzle Bioprinting System for 3D Scaffold Fabrication (3차원 지지체 제작을 위한 다중 분사체 노즐 바이오프린팅 시스템 개발)

  • Park, Sanghoon;Kim, Seongjun;Song, Seung-Joon;Choi, Jaesoon
    • Journal of Biomedical Engineering Research
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    • v.36 no.6
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    • pp.271-275
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    • 2015
  • The aim of this study was to develop a multi-nozzle based bioprinting system for fabrication of three-dimensional (3D) biological structure. In this study, a thermoplastic biomaterial that has relatively high mechanical stability, polycaprolactone (PCL) was used to make the 3D structure. A multi-nozzle bioprinting system was designed to dispense thermoplastic biomaterial and hydrogel simultaneously. The system that consists of 3-axes of x-y-z motion control stage and a compartment for injection syringe control mounted on the stage has been developed. Also, it has 1-axis actuator for position change of nozzle. The controllability of the printed line width with PCL was tested as a representative performance index.

Icing Characteristics of Liquid Phase LPG Injection According to Butane and Propane Mixing Rates (부탄과 프로판 혼합비율에 따른 액상 LPG 분사시 Icing 특성)

  • Kim, Yung-Jin;Cho, Won-Joon;Lee, Ki-Hyung
    • Journal of ILASS-Korea
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    • v.16 no.3
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    • pp.146-151
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    • 2011
  • LPG(Liquified Petroleum Gas) fuel for vehicles has lots of advantages such as low emission level, cheaper fuel cost and enough infrastructure. Therefore it arouses interest as an alternative engine to reduce emission of diesel engines. Especially MPI(Multi Point Injection) type LPLi(Liquid Phase LPG injection) system could have overcome the disadvantages of mixer types such as low engine performance, decreased charging efficiency and cold starting difficulty. However ice formation on the nozzle tip and intake port due to the freezing of moisture around the components is often observed in LPLi systems. This icing phenomenon is the direct cause of unstable engine combustion, resulting in engine emissions. Therefore in this research, a spray visualization test for LPG injection was carried out to obtain the basic information of an LPLi injector, then the effects of butane and propane mixing rates on ice formation at the intake port and nozzle tip was investigated. As a result, the icing characteristics of them showed contrary results according to the mixing rates.

Combustion Characteristics of the Slinger Combustor (슬링거 연소기의 연소특성)

  • 이강엽;이동훈;최성만;박정배;박영일;김형모;한영민
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.173-178
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    • 2003
  • The study was performed to understand combustion characteristics of the slinger combustor. Liquid fuel is discharged radially outwards through injection holes drilled in the high speed rotating shaft. We observed atomizing characteristics with variation of fuel nozzle rotating speed by using PDPA system. The mean drop diameter highly depends on fuel nozzle rotating speed. In KARI combustion test facility, Ignition and combustion tests were performed by using real scale combustor. In the test results, ignition and combustion efficiency were increased according to increasing fuel nozzle rotating speed. The measured radial temperature distribution at the combustor exit shows stable and fairly good distribution.

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