• Title/Summary/Keyword: nondestructive evaluation

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Ultrasonic Pattern Recognition of Welding Defects Using the Chaotic Feature Extraction (카오스 특징 추출에 의한 용접 결함의 초음파 형상 인식)

  • Lee, Won;Yoon, In-Sik;Lee, Byung-Chae
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.167-174
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    • 1998
  • The ultrasonic test is recognized for its significance as a non-destructive testing method to detect volume defects such as porosity and incomplete penetration which reduce strength in the weld zone. This paper illustrates the defect detection in the weld zone of ferritic carbon steel using ultrasonic wave and the evaluation of pattern recognition by chaotic feature extraction using time series signal of detected defects as data. Shown in the time series data were that the time delay was 4 and the embedding dimension was 6 which indicate the geometric dimension of the subject system and the extent of information correlation. Based on fractal dimension and lyapunov exponent in quantitative chaotic feature extraction, feature value of 2.15, 0.47 is presented for porosity and 2.24, 0.51 for incomplete penetration The precision rate of the pattern recognition is enhanced with these values on the total waveform of defect signal in the weld zone. Therefore, we think that the ultrasonic pattern recognition method of weld zone defects of ferritic carbon steel by ultrasonic-chaotic feature extraction proposed in this paper can boost precision rate further than the existing method applying only partial waveform.

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Estimating MOE of Thermal Degraded Wood by Stress Wave Method (Stress wave법에 의한 열적 열화된 목재의 휨탄성계수 예측)

  • Lee, Jun-Jae;Kim, Jeong-Won
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.3
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    • pp.9-15
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    • 1998
  • The strength and stiffness of structures would be weakened by thermal degradation of wood members which are exposed to a variety of heat including a fire. For this reason, thermal degraded wood members can't pertinently support the load. However, it is easy to repair or rehabilitate wood structures. So, the degraded wood members which can't support the load can be replaced with new members. For the sake of this advantage, there is a need for nondestructive evaluation(NDE) technique, which is very effective to assess wood members in service. In this paper, it was considered whether the stress wave method is adequate to estimate static bending MOE of thermal degraded wood. As the result, the relationship between static bending MOE and MOEsw in elevated temperature was found out significant. Therefore, the application of stress wave method for estimating static bending MOE of thermal degraded zzwood would be possible. However, it is thought that further research for the effects of exposure temperature, time, and thermal degradation on the relationship between static bending MOEb and MOEsw would be needed.

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Experimental Relationship between Electrical Impedance of a Steel Wire and Applied Stress, Temperature, and Excited Frequency (강선의 전기적 임피던스와 응력, 온도 및 주파수 사이의 실험적 관계)

  • Nguyen, Duy-Hung;Kim, Byeong Hwa
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.2
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    • pp.183-189
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    • 2020
  • This paper presents an experimental investigation regarding the sensitivity of electrical impedance of a steel wire to tensile stress, ambient temperature and induced frequency. For various stress levels and temperatures, the electrical impedance of a steel wire has been measured on a self-sensing system. The three experimental cases are carried out at various temperature conditions, stress levels and applied frequencies. If the temperature increases and stress level decreases at a given frequency, the electrical impedance on the steel wire increases. The results show that the correlation between electrical impedance and temperature is a linear relationship at all stress levels. It is noted that the sensitivity of impedance to temperature is much higher than the stress.

A Study on Couplant Medium Improvement for Ultrasonic Inspection System with Water Immersion to Detect Weld Defects (용접결함 검사용 수침식초음파탐상기의 매질개선연구)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Yong-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.8-14
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    • 2008
  • For nondestructive inspection of electron beam (EB) welding part in automotive power transmission assembly, a pulse-echo ultrasonic testing apparatus in water immersion has been applied using the ultrasonic waves with a frequency of 10MHz. However various problems have appeared during the ultrasonic inspection, which led to some significant mistakes in automatic quality evaluation of the welding parts. Experimental study showed that the state of water couplant medium containing some amount of contaminants, rusts and anti-corrosion agents had considerable influences on the reduction of ultrasonic amplitudes during wave propagation. The amplitude reduction depending on the coupling medium state could bring about some mis-diagnoses for defects in the welding parts. The results proposed that for a reliable inspection of defects in welds the state of water medium should be kept in about 15 volume fractions (vol.%) of anti-corrosion agents and in minimized contaminants.

Evaluation and Prediction of Corrosion Resistance of Epoxy Systems and Epoxy/Polyurethane Systems in Seawater Environment

  • Lee, Chul-Hwan;Shin, Chil-Seok;Baek, Kwang-Ki
    • Corrosion Science and Technology
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    • v.5 no.1
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    • pp.33-38
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    • 2006
  • Current coating practice requires the thickness of anti-corrosion organic coatings to be over $250{\mu}m$ for immersion parts of ships and offshore structures and the corrosion resistance of these coatings has been evaluated by destructive and qualitative analysis. Recently, Electrochemical Impedance Spectroscopy(EIS) method has been employed, as an alternative, to evaluate corrosion resistance of organic coatings. This method is characterized as being nondestructive, reproducible, and quantitative in evaluating aging of organic coatings. In this study, EIS method was adopted to quantitatively and effectively select the coating systems having optimized protective performance. Evaluations of several epoxy and epoxy/polyurethane coating systems typically used for ships and offshore structures were carried out in wet($50^{\circ}C$, $90^{\circ}C$) and dry(room temp.) environments to accelerate the degradation of the organic coatings. These results were compared with the conventional scribed(scratched) test results. The plausible prediction model for determining the remaining life-time of coating systems was also proposed based on variations of impedance data, FT-IR and $T_g$ measurements results.

Nondestructive Test of Optical Connector by Resonant Ultrasound Spectroscopy Method (공명초음파분광법에 의한 광컨넥터용 결합소자의 비파괴검사)

  • Kim, Sung-Hoon;Lee, Kil-Sung;Kim, Dong-Sik;Kim, Young-Nam;Jeong, Sang-Hwa;Yang, In-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.143-150
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    • 2004
  • In this paper, resonant ultrasound spectroscopy(RUS) was used to determine the natural frequency of a ceramic ferrule and a ball lens. The ceramic ferrules are cylinderical shape with $\phi$ 2.56mm diameter and l0mm in length. Crack lengths of these ferrules are 10.40$\mu$m, 21.18$\mu$m and 32.35$\mu$m. The spherical ball lens was made of BK-7 glass, one's diameter in 2mm and 5mm. RUS system is consisted of spectrum analyzer, power amplifier, PZT sensor and support frame. The principle of RUS is that the mechanical resonant frequency of the materials depends on density and the coefficient of elasticity. Rus system is based on that given resonant frequency of the materials can be represented by the function of density and the coefficient of elasticity, and it is applied to excite specimen and to inspect the difference of natural frequency pattern between acceptable specimen and defective ones. Defect evaluation by RUS are performed to investigate the natural frequency measure of ferrule and ball lens.

Ultrasonic Approach of Rayleigh Pitch-catch Contact Ultrasound Waves on CFRP Laminated Composites

  • Yang, In-Young;Im, Kwang-Hee;Heo, Uk;Hsu, David K.;Sim, Jae-Ki;Kim, Hak-Joon;Song, Sung-Jin
    • Journal of Korea Foundry Society
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    • v.27 no.5
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    • pp.209-211
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    • 2007
  • 최근에는 탄소섬유강화복합재료(CFRP)는 우수한 기계적인 물성치와 수월한 설계특성으로 인해 우주.민간 항공산업분야 뿐만 아니라 여러분야에 응용성이 매우 높다. 그러나 CFRP 복합적층판으로 제작된 구조물은 충격손상을 받을 시에는 50-75%치 강도가 낮아지는 취약성을 가지고 있다. 따라서 본 연구에는 CFRP복합재의 구조건전성 및 결함여부를 비파괴적으로 검사 및 탐상을 하기 위해서 시도하였다. 특히, C-scanner의 수침조에서 충격손상을 받은 시험편을 집어넣어 자동 데이터 획득 시스템을 구동하여 현장응용성이 가장 높은 일 방향 초음파측정 (one-sided ultrasonic measurement) 방법인 평가기법을 제안하였다. 본 연구에서 제안한 일방향 초음파 피치캐치방법이 CFRP 복합적층판내에서 일반 수직 초음파 탐상기법보다 훨씬 민감함을 알 수 있었다.

Frequency Characteristics of Acoustic Emission Signal from Fatigue Crack Propagation in 5083 Aluminum by Joint Time-Frequency Analysis Method (시간-주파수 해석법에 의한 5083 알루미늄의 피로균열 진전에 의할 음향방출 신호의 주파수특성)

  • NAM KI-WOO;LEE KUN-CHAN
    • Journal of Ocean Engineering and Technology
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    • v.17 no.3 s.52
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    • pp.46-51
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    • 2003
  • Acoustic emission (AE) signals, emanated during local failure of aluminum alloys, have been the subject of numerous investigations. It is well known that the characteristics of AE are strongly influenced by the previous thermal and mechanical treatment of the sample. Possible sources of AE during deformation have been suggested as the avalanche motion of dislocations, fracture of brittle particles, and debonding of these particles from the alloy matrix. The goal of the present study is to determine if AE occurring as the result of fatigue crack propagation could be evaluated by the joint time-frequency analysis method, short time Fourier transform (STFT), and Wigner-Ville distribution (WVD). The time-frequency analysis methods can be used to analyze non-stationary AE more effectively than conventional techniques. STFT is more effective than WVD in analyzing AE signals. Noise and frequency characteristics of crack openings and closures could be separated using STFT. The influence of various fatigue parameters on the frequency characteristics of AE signals was investigated.

Development of the High Voltage EIS Instrument for the Evaluation of the Residual Useful Life of the Batteries (배터리의 잔여 수명 평가를 위한 고압 임피던스 분광장치의 개발.)

  • Farooq, Farhan;khan, Asad;Lee, Seung June;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2019.11a
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    • pp.216-217
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    • 2019
  • The battery powered electric vehicle (EV) is one of most promising technologies in 21st century. Though the lithium batteries are playing an important role in the EVs, they are only applicable until their capacities reach 80%, the end of its useful first life. Yet, these batteries can live a second life such as Energy Storage Systems (ESS). In order to utilize the Residual Useful Life (RUL) of the batteries the State of Health (SOH) of them needs to be estimated by a nondestructive test such as Electrochemical Impedance Spectroscopy (EIS) technique. Though many kinds of different EIS instruments are commercially available, most of them can only test a battery module less than 10V and the price of the instrument is very high. In this paper a low-cost EIS instrument suitable for measuring the impedance spectrum of the high voltage battery module is proposed and its validity is verified through the experiments. In order to prove the accuracy of the developed EIS instrument its measured impedance spectrum is compared with the results obtained by a commercial instrument. The Chi Square value calculated between two impedance spectrum measured by both developed and commercial instruments are less than 2%, which prove the strong correlation between two results.

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Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated lest using Transient Surge (과도서지를 이용한 가속열화 시험법에 따른 견인전동기 고정자 코일의 전기적 특성 변화)

  • 박현준;장동욱;이길헌;최종선;김저우
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.9
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    • pp.783-789
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    • 2003
  • The winding problems of traction motor are the major determinant of motor's life. The root cause of winding failure is gradual deterioration of the insulation due to thermal, electrical, mechanical and environmental stresses. The aging of the insulation reduces the electrical and mechanical strength of the insulation. At same point, a voltage surge or mechanical shock from a traction motor start will fracture or break down the insulation. To achieve the expected life usually requires extensive laboratory evaluation of the insulation systems and the use of accelerated aging tests. There are several nondestructive test available for checking, the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of dielectric loss(tan$\sigma$), capacitance and partial discharge. The method of diagnosis is able to analyze the insulation condition and evaluate the life of the traction motor.