• 제목/요약/키워드: nondestructive evaluation

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이종재료 접합면의 초음파 비파괴평가기법 (Ultrasonic Nondestructive Evaluation Technique of Dissimilar Metal Transition Joints)

  • 박익근;박은수
    • 비파괴검사학회지
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    • 제14권3호
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    • pp.194-205
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    • 1994
  • 이종재료 접합재의 연구개발(R&D)이나 품질보증(QA)분야에서 최적 접합조건의 신속한 결정과 사용중 접합재의 접합강도에 결정적으로 영향을 미치는 접합계면의 박리 미접합부등의 비파괴진단 평가기법에 적극 활용되고 있는 초음파비파괴평가(UNDE)기법의 주된 특징과 적용한계, 향후 연구되어야할 과제등을 최근의 특징적인 연구경향과 적용예를 중심으로 소개하고자 한다. 본고(本稿)에서 기술하는 초음파비파괴평가기법은 부분적으로는 기술의 안정화단계에 까지 상당히 접근하여, 현재 국내 반도체산업의 품질보증분야에서는 접합재료 접합계면의 비파괴적해석에 그 유용성이 어느정도 확인되고 있으나 정량적비파괴평가(QNDE)와 검사시스템의 꽃이라 불리는 전문가시스템화에의 접근에는 아직 해결되어야할 문제가 많다. 따라서, 저자들은 앞으로 접합재료 접합계면의 비파괴적해석에 관련한 연구사례와 결과를 정량적비파괴평가의 중요성과 방향성에 초점을 두고 본학회지를 통하여 계속 연재할 계획이다.

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광학적 방법에 의한 비파괴 평가 (Nondestructive Evaluation using Optical Methods)

  • 강영준
    • 비파괴검사학회지
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    • 제21권2호
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    • pp.213-226
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    • 2001
  • 최근 가속화되어 가는 산업발전으로 인하여 산업구조물 및 기계 부품의 안정성 및 비파괴 검사에 대한 요구가 크게 대두되고 있다. 이는 곧 산업구조물 및 제품의 품질 향상을 위한 기존의 검사방법으로는 제품의 완성도를 높이기 어렵다는 것을 의미하며, 제품의 질을 향상시키기 위해서는 새로운 비파괴 평가방법이 필요하다는 것을 의미한다. 또한 모든 구조물의 보수 유지 및 안전성 진단의 차원에서 모든 산업적 구조물의 변형과 응력, 진동모드, 미소3차원 형상에 대한 평가 및 해석은 구조물의 수명과 관계되어 그 중요성이 크다 할 수 있다. 이에 본고에서는 기존의 비파괴검사 방법들이 많은 장점이 있음에도 불구하고, 단점을 극복할 수 있는 평가 기술로서, 고체재료 및 산업구조물 - 기계구조물, 전자 부품, 배관, 토목건축 구조물 등 - 의 변형, 결함, 균열, 응력 등을 검사 및 평가할 수 있는 광학적인 비파괴 평가 방법에 대해 소개하고자 한다.

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Development of Ultrasonic Wave Propagation Imaging System

  • Chia, Chen-Ciang;Lee, Jung-Ryul;Kim, Jong-Heon
    • 비파괴검사학회지
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    • 제29권4호
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    • pp.283-292
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    • 2009
  • Laser-based ultrasonic sensing requires the probe with fixed fecal length, but this requirement is not essential in laser-based ultrasonic generation. Based on this fact, we designed a pulsed laser-based ultrasonic wave propagation imaging (UWPI) system with a tilting mirror system for rapid scanning of target, and an in-line band-pass filtering capable of ultrasoaic mode selection. 1D-temporal averaging, 2D-spatial averaging, and 3D-data structure building algorithms were developed far clearer results allowing fur higher damage detectability. The imaging results on a flat stainless steel plate were presented in movie and snapshot formats which showed the propagation of ultrasound visible as a concentric wavefield emerging from the location of an ultrasonic sensor. A hole in the plate with a diameter of 1 mm was indicated by the scattering wavefields. The results showed that this robust UWPI system is independent of focal length and reference data requirements.

비파괴시험기법을 이용한 토량환산계수 산정 방법 제시 (Estimation of Soil Volume Conversion Factors using Nondestructive Testing Methods)

  • ;류희환;조계춘;홍은수;진규남
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2010년도 춘계 학술발표회
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    • pp.717-721
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    • 2010
  • Soil volume conversion factors are used for estimation of an excavated the soil volume which will be removed or added in levelling the ground surface of a construction site. An accurate evaluation method will help us reduce a construction cost and time consuming. In this study, we performed the laboratory tests, including grain size measurement, water content, specific gravity, porosity, density and XRD tests, to suggest reliable soil volume conversion factors and weathering indices in field using nondestructive methods. The weathering index and soil volume conversion factor L are obtained for different types of soils. At results, the CIW index is the best method measuring the weathering index and the factor L is relative to natural porosity, void ratio, density and dry density.

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Effects of Material Anisotropy on Ultrasonic Beam Propagation: Diffraction and Beam Skew

  • Jeong, Hyun-Jo;Schmerr, W.
    • 비파괴검사학회지
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    • 제26권3호
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    • pp.198-205
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    • 2006
  • The necessity of nondestructively inspecting austenitic steels, fiber-reinforced composites, and other inherently anisotropic materials has stimulated considerable interest in developing beam models for anisotropic media. The properties of slowness surface playa key role in the beam models based on the paraxial approximation. In this paper, we apply a modular multi-Gaussian beam (MMGB) model to study the effects of material anisotropy on ultrasonic beam profile. It is shown that the anisotropic effects of beam skew and excess beam divergence enter into the MMGB model through parameters defining the slope and curvature of the slowness surface. The overall beam profile is found when the quasilongitudinal(qL) beam propagates in the symmetry plane of transversely isotropic austenitic steels. Simulation results are presented to illustrate the effects of these parameters on ultrasonic beam diffraction and beam skew. The MMGB calculations are also checked by comparing the anisotropy factor and beam skew angle with other analytical solutions.

Measurements of Sub- and Super Harmonic Waves at the Interfaces of Fatigue-Cracked CT Specimen

  • Jeong, Hyun-Jo;Barnard, Dan
    • 비파괴검사학회지
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    • 제31권1호
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    • pp.1-10
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    • 2011
  • Nonlinear harmonic waves generated at cracked interfaces are investigated both experimentally and theoretically. A compact tension specimen is fabricated and the amplitude of transmitted wave is analyzed as a function of position along the fatigued crack surface. In order to measure as many nonlinear harmonic components as possible a broadband Lithium Niobate ($LiNbO_3$) transducers are employed together with a calibration technique for making absolute amplitude measurements with fluid-coupled receiving transducers. Cracked interfaces are shown to generate high acoustic nonlinearities which are manifested as harmonies in the power spectrum of the received signal. The first subharmonic (f/2) and the second harmonic (2f) waves are found to be dominant nonlinear components for an incident toneburst signal of frequency f. To explain the observed nonlinear behavior a partially closed crack is modeled by planar half interfaces that can account for crack parameters such as crack opening displacement and crack surface conditions. The simulation results show reasonable agreements with the experimental results.

피로시험 및 비파괴 검사를 통한 틸팅열차용 주행장치 프레임의 안전성 평가 (Safety Evaluation of Bogie Frame for Tilting Railway Vehicles by Fatigue and Nondestructive Tests)

  • 김정석;김남포
    • 한국철도학회논문집
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    • 제8권5호
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    • pp.419-424
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    • 2005
  • This paper has performed fatigue and nondestructive test of bogie frame for Korean tilting train. Before the fatigue test, static tests were carried out. From the test, the structural safety was investigated using Goodman diagram. After the static test, the fatigue test were conducted under tilting load conditions. The fatigue test was conducted for $10{\times}10^6$ cycles. During the fatigue test, the nondestructive tests using magnetic particle and liquid penetrant were performed at $6{\times}10^6$ cycle and $10{\times}10^6$cycle. From the crack detection tests, it was known that there was no fatigue crack in the bogie frame.

Ultrasonic Nondestructive Evaluation(NDE) of Cornposite Materials - A Review -

  • 이억섭
    • 비파괴검사학회지
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    • 제9권2호
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    • pp.25-36
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    • 1989
  • This essay is a general review of the application of ultrasonic NDE techniques to the performance assessment and characterization of composite materials. A brief review of ultrasonic input-output characterization of a composite plate by shear waves is presented. A theoretical development of ultrasonic wave propagation in isotropic and anisotropic media excited, respectively, by a circular transducer and an oscillatory point source is summarized. Some experimental results are described in which ultrasonic velocity and attenuation measurements give insight into material degradation of fatigued composite laminates. Ultrasonic determination of the elastic constants of a composite plate and an experimental attempt at ultrasonic testing of an isotropic plate containing a crack are also included. A recent effort for the characterization of viscoelastic materials using the ultrasonic NDE technique is outlined. Finally, the reliability of ultrasonic NDE is briefly touched upon.

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Fiber Orientation Effects on the Fracture Process and Acoustic Emission Characteristics of Composite Laminates

  • Woo, Sung-Choong;Kim, Jung-Heun;Choi, Nak-Sam
    • 비파괴검사학회지
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    • 제25권6호
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    • pp.451-458
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    • 2005
  • The effects of fiber orientation on acoustic emission(AE) characteristics have been studied for various composite laminates. Reflection and transmission optical microscopy were used to investigate the damage zone of specimens. AE signals were classified through short time Fourier transform(STFT) as different types: AE signals with a high intensity and high frequency band were due to fiber fracture, while weak AE signals with a low frequency band were due to matrix cracking and/or interfacial cracking. Characteristic feature in the rate of hit-events having high amplitudes showed a procedure of fiber breakages, which expressed the characteristic fracture processes of notched fiber-reinforced plastics with different fiber orientations. As a consequence, the behavior of fracture in the continuous composite laminates could be monitored through nondestructive evaluation(NDE) using the AE technique.

Evaluation of the Weldability in Spot Welding using Ultrasonic Technique

  • Hong, Min-Sung;Kim, No-Hyu
    • 비파괴검사학회지
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    • 제25권3호
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    • pp.209-214
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    • 2005
  • Spot welding is the most widely used in automotive and aerospace industries. The quality of weld depends upon the size of nugget between the overlapped steel plates. Recently, the thickness of the steel plates is much thinner and hence, it introduces the smaller size of nugget. Therefore, it is necessary not only to develop the criterion to evaluate the quality of weld but also to obtain the optimal welding conditions for the better performance. In this paper, the steel plates, 0.5 mm through 1.5 mm thickness, have been spot welded at different welding conditions and the nugget sizes are examined by ultrasonic technique (C-scan type). The relationships between the nugget sizes and the weldability have been investigated. The result of ultrasonic technique shows the good agreement with that of the tensile test.