• 제목/요약/키워드: non-welded

검색결과 203건 처리시간 0.028초

Measurement of Out-of-plane Displacement in a Spot Welded Canti-levered Plate using Laser Speckle Interferometry with 4-step Phase Shifting Technique (레이저스펙클 간섭법과 4단계 위상이동법에 의한 외팔보 점용접부의 면외 변위측정)

  • Baek, Tae-Hyun;Kim, Myung-Soo;Na, Eui-Gyun;Koh, Seung-Ki
    • Journal of the Korean Society for Precision Engineering
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    • 제19권3호
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    • pp.66-72
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    • 2002
  • Electronic Speckle Pattern Interferometry (ESPI) has been recently developed and widely used because it has advantage to be able to measure surface deformations of engineering components and materials in industrial areas with non-contact. The speckle patterns to be formed with interference and scattering phenomena can measure not only out-of-plane but also in-plane deformations, together with the use of digital image equipment to process the informations included in the speckle patterns and to display consequent interferogram on a computer monitor. In this study, the experimental results of a canti-levered plate using ESPI were compared with those obtained from the simple beam theory. The ESPI results of the canti-levered plate analyzed by 4-step phase shifting method are close to the theoretical expectation. Also, out-of-plane displacements of a spot welded cacti-levered plate were measured by ESPI with 4-step phase shifting technique. The phase map of the spot welded cacti-levered plate is quite different from that of the canti-levered plate without spot welding.

Experimental Study of the Fire Behavior of CFT Columns in Relation to the Sectional Shape & Size (단면형상 및 크기에 따른 콘크리트 충전강관(CFT) 기둥의 화재거동에 관한 실험적 연구)

  • Cho, Bum-Yean;Kim, Heung-Youl;Kwon, Ki-Seok;Yang, Seung-Cho
    • Fire Science and Engineering
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    • 제31권2호
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    • pp.9-16
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    • 2017
  • In this study, fire resistance tests were conducted to evaluate the fire resistance performance of unprotected and non-welded CFT columns in relation to the shape and size of cross-sections. Unprotected slot-type CFT columns which were ${\square}300$ and ${\square}500$ in dimensions resisted fire for 125 minutes and more than 180 minutes, respectively. Strain analysis showed that slot-type CFT columns were more ductile than welded CFT columns. The temperatures of central parts measured when welded CFT columns and slot-type CFT columns had lost fire resistance performance were higher in the former than the latter. Therefore, slot connection does not a great influence on the temperatures inside the concrete.

Notch Strain Analysis of Cruciform Welded Joint using Nonlinear Kinematic Hardening Model (비선형 이동 경화모델을 이용한 십자형 필릿 용접부의 변형율 해석)

  • Kim, Yooil;Kim, Kyung-Su
    • Journal of the Society of Naval Architects of Korea
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    • 제50권1호
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    • pp.41-48
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    • 2013
  • Several fatigue damages have recently been reported which cannot be resolved in the context of the existing fatigue design procedure, and they are suspected to be the cracks induced by the low cycle fatigue mechanism. To tackle the problem, a series of material tests together with fatigue tests have been carried out, and elasto-plastic notch strain analysis using nonlinear kinematic hardening model has been performed. The cyclic stress-strain curves are obtained and the nonlinear kinematic hardening model was calibrated based on the obtained material data. Also, the fatigue test with non-load-carrying cruciform fillet welded joint has been performed in low cycle fatigue regime. Then, the notch strain analyses have been carried out to find the precise elasto-plastic behavior of the material at the notch root of the cruciform joint. The variation of the material property from the base metal via HAZ up to the weld metal was taken into account using spatial variation of the material property. Then the detail elasto-plastic behavior of the welded joint subjected to the repeated cyclic loading has been investigated further through the comparison with the prediction with Neuber's rule. The calibration of the nonlinear kinematic hardening model and nonlinear notch strain analyses have been performed using the commercial FE program ABAQUS.

Impact of openings on the structural performance of ferrocement I-Beams under flexural loads

  • Yousry B.I. Shaheen;Ghada M. Hekal;Ayman M. Elshaboury;Ashraf M. Mahmoud
    • Structural Engineering and Mechanics
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    • 제90권4호
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    • pp.371-390
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    • 2024
  • Investigating the impact of openings on the structural behavior of ferrocement I-beams with two distinct types of reinforcing metallic and non-metallic meshes is the primary goal of the current study. Up until failure, eight 250x200x2200 mm reinforced concrete I-beams were tested under flexural loadings. Depending on the kind of meshes used for reinforcement, the beams are split into two series. A control I-beam with no openings and three beams with one, two, and three openings, respectively, are found in each series. The two series are reinforced with three layers of welded steel meshes and two layers of tensar meshes, respectively, in order to maintain a constant reinforcement ratio. Structural parameters of investigated beams, including first crack, ultimate load, deflection, ductility index, energy absorption, strain characteristics, crack pattern, and failure mode were reported. The number of mesh layers, the volume fraction of reinforcement, and the kind of reinforcing materials are the primary factors that vary. This article presents the outcomes of a study that examined the experimental and numerical performance of ferrocement reinforced concrete I-beams with and without openings reinforced with welded steel mesh and tensar mesh separately. Utilizing ANSYS-16.0 software, nonlinear finite element analysis (NLFEA) was applied to illustrate how composite RC I-beams with openings behaved. In addition, a parametric study is conducted to explore the variables that can most significantly impact the mechanical behavior of the proposed model, such as the number of openings. The FE simulations produced an acceptable degree of experimental value estimation, as demonstrated by the obtained experimental and numerical results. It is also noteworthy to demonstrate that the strength gained by specimens without openings reinforced with tensar meshes was, on average, 22% less than that of specimens reinforced with welded steel meshes. For specimens with openings, this value is become on average 10%.

Failure Behaviors Depending on the Notch Location of the Impact Test Specimens on the HAZ (용접열영향부 충격시험편 노치 위치에 따른 파괴거동)

  • Jang, Yun-Chan;Hong, Jae-Keun;Park, Ji-Hong;Kim, Dong-Wook;Lee, Young-Seog
    • Proceedings of the KSME Conference
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.706-711
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    • 2007
  • Numerical studies were performed to examine the effects of notch location of impact specimens on the failure behavior of HAZ (heat affected zone) when Charpy V-notch impact test were made at a low temperature ($1^{\circ}C$). Carbon steel plate (SA-516 Gr. 70) with thickness of 25mm for pressure vessel was welded by SMAW (shielded metal-arc welding) and specimens were fabricated from the welded plate. Charpy tests were then performed with specimens having different notch positions of specimens varying from the fusion line through HAZ to base metal. A series of finite element analysis which simulates the Charpy test and crack propagation initiating at the tip of V-notch was carried out as well. The finite element analysis takes into account the irregular fusion line and non-homogenous material properties due to the notch location of the specimen in HAZ. Results reveals that the energies absorbed during impact test depend significantly on the notch location and direction of specimen. Finite element analysis also demonstrates that the notch location of specimens, to a great extent, influences the reliability and consistency of the test.

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The Analysis of Welding Deformation in Large Welded Structure by Using Local & Global Model (Local & Global 모델을 이용한 용접구조물 변형 해석에 관한 연구)

  • Jang Kyoung-Bok;Cho Si-Hoon;Jang Tae-Won
    • Journal of Welding and Joining
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    • 제22권6호
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    • pp.25-29
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    • 2004
  • Some industrial steel structures are composed by components linked by several welding joints to constitute an assembly. The main interest of assembly simulation is to evaluate the global distortion of welded structure. The general method, thermo-elasto-plastic analysis, leads to excessive model size and computation time. In this study, a simplified method called "Local and Global approach" was developed to break down this limit and to provide a accurate solution for distortion. Local and global approach is composed of 3 steps; 1) Local simulation of each welding joint on a dedicated mesh (usually very fine due to high thermal gradients), taking into account for the non linearity of the material properties and the moving heat source. 2) Transfer to the global model of the effects of the welding joints by projection of the plastic strain tensors. 3) Elastic simulation to determine final distortions in global model. The welding deformation test for mock-up structure was performed to verify this approach. The predicted welding distortion by this approach had a good agreement with experiment results.

Characteristics in Paintability of Advanced High Strength Steels

  • Park, Ha Sun
    • Corrosion Science and Technology
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    • 제6권3호
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    • pp.83-89
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    • 2007
  • It is expected that advanced high strength steels (AHSS) would be widely used for vehicles with better performance in automotive industries. One of distinctive features of AHSS is the high value of carbon equivalent (Ceq), which results in the different properties in formability, weldability and paintability from those of common grade of steel sheets. There is an exponential relation between Ceq and electric resistance, which seems also to have correlation with the thickness of electric deposition (ED) coat. Higher value of Ceq of AHSS lower the thickness of ED coat of AHSS. Some elements of AHSS such as silicon, if it is concentrated on the surface, affect negatively the formation of phosphates. In this case, silicon itself doesn't affect the phosphate, but its oxide does. This phenomenon is shown dramatically in the welding area. Arc welding or laser welding melts the base material. In the process of cooling of AHSS melt, the oxides of Si and Mn are easily concentrated on the surface of boundary between welded and non‐welded area because Si and Mn could be oxidized easier than Fe. More oxide on surface results in poor phosphating and ED coating. This is more distinctive in AHSS than in mild steel. General results on paintability of AHSS would be reported, being compared to those of mild steel.

Structural performance of ferrocement beams reinforced with composite materials

  • Shaheen, Yousry B.I.;Eltaly, Boshra A.;Abdul-Fataha, Samer G.
    • Structural Engineering and Mechanics
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    • 제50권6호
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    • pp.817-834
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    • 2014
  • An experimental program was designed in the current work to examine the structural behavior of ferrocement beams reinforced with composite materials under three point loadings up to failure. The experimental program comprised casting and testing of twelve ferrocement beams having the dimensions of 120 mm width, 200 mm depth and 1600 mm length. The twelve beams were different in the type of reinforcements; steel bars, traditional wire meshes (welded and expanded wire meshes) and composite materials (fiberglass wire meshes and polypropylene wire meshes). The flexural performances of the all tested beams in terms of strength, ductility, cracking behavior and energy absorption were investigated. Also all the tested beams were simulated using ANSYS program. The results of the experimental tests concluded that the beam with fiber glass meshes gives the lowest first crack load and ultimate load. The ferrocement beam reinforced with four layers of welded wire meshes has better structural behavior than those beams reinforced with other types of wire meshes. Also the beams reinforced with metal wire meshes give smaller cracks width in comparing with those reinforced with non-metal wire meshes. Also the Finite Element (FE) simulations gave good results comparing with the experimental results.

Development of resistance welding technology for producing Ir-192 industrial radiation sources (Ir-192 산업용 방사선원의 생산을 위한 저항용접기술 개발)

  • Han, In-Su;Son, Kwang-Jae;Lee, Jun-Sig;Jang, Kyung-Duk;Park, Ul-Jae
    • Proceedings of the KWS Conference
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.288-290
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    • 2007
  • Ir-192 source is one of the most widely used radioisotopes in the field of non-destructive testing applications. To obtain radiation safety it is necessary to take into consideration integrity of welded joint in the production of sealed radiation source. Generally, the quality of a resistance welded joint is strongly influenced by process parameters during the welding process such as current, welding time and applied force. In this study, resistance welding technology and system were developed for sealing of Ir-192 industrial radiation source capsules. In order to evaluate the weld quality in real time, quantitative relationships between process parameters and electrode displacement were also established.

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Hysteretic behavior of dissipative welded fuses for earthquake resistant composite steel and concrete frames

  • Calado, Luis;Proenca, Jorge M.;Espinha, Miguel;Castiglioni, Carlo A.
    • Steel and Composite Structures
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    • 제14권6호
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    • pp.547-569
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    • 2013
  • In recent years there has been increasing international interest about designing structures that cost less to repair after they have been subjected to strong earthquakes. Considering this interest, an innovative repairable fuse device has been developed for dissipative beam-to-column connections in moment-resisting composite steel and concrete frames. The seismic performance of the device was assessed through an extensive experimental program comprising ten cyclic and two monotonic tests. These tests were conducted on a single beam-to-column specimen with different fuse devices for each test. The devices varied in terms of the chosen geometric and mechanical parameters. The tests showed that the devices were able to concentrate plasticity and to dissipate large amounts of energy through non-linear behavior. Numerical models were developed with Abaqus and simplified design models are also proposed.