• Title/Summary/Keyword: non-destructive quality evaluation

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The Quality Assurance Technique of Resistance Spot Welding Pieces using Neuro-Fuzzy Algorithm (뉴로-퍼지 알고리즘을 이용한 점용접재의 강도추론 기술)

  • Kim, Joo-Seok;Choo, Youn-Joon;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.141-151
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    • 1999
  • The resistance Spot Welding is widely used in the field of assembling the plates. However we don't still have any satisfactory solution, which is non-destructive quality evaluation in real-time or on-line, against it. Moreover, even though the rate of welding under the condition of expulsion has been high until now, quality control of welding against expulsion hasn't still been established. In this paper, it was proposed on the quality assurance technique of resistance spot welding pieces using Neuro-Fuzzy algorithm. Four parameters from electrode separation signal in the case of non-expulsion, and dynamic resistance patterns in the case of expulsion are selected as fuzzy input parameters. The parameters consist of Fuzzy Inference System are determined through Neuro-Learning algorithm. And then, fuzzy Inference System is constructed. It was confirmed that the fuzzy inference values of strength have within ${\pm}$4% error specimen in comparison with real strength for the total strength range, and the specimen percent having within ${\pm}$1% error was 88.8%. According to KS(Korean Industrial Standard), tensile-shear strength limit for electric coated of zinc is 400kgf/mm2. Judging to the quality of welding is good or bad, according to this criterion and the results of inference, the probability of misjudgement that good quality is valuated into poor one was 0.43%, on contrary it was 2.59%. Finally, the proposed Neuro-Fuzzy Inference System can infer the tensile-shear strength of resistance spot welding pieces with high performance for all cases-non-expulsion and expulsion. And On-Line Welding Quality Inspection System will be realized sooner or later.

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Nondestructive Internal Defects Evaluation for Pear Using NIR/VIS Transmittance Spectroscopy

  • Ryu, D.S.;Noh, S.H.;Hwnag, H.
    • Agricultural and Biosystems Engineering
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    • v.4 no.1
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    • pp.1-7
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    • 2003
  • Internal defects such as browning of the flesh and blackening and rot of the ovary of pear can be easily developed because of the inadequate environmental conditions during the storage and distribution of fruit. The quality assurance system for the agricultural product is to be settled in Korea. All defected agricultural products should be excluded prior to the distribution to enhance the commercial values. However, early stage on-line defect detection of agricultural product is very difficult and even more difficult in a case of the internal defects. The goal of this research is to develop a system that can detect and classify internal defects of agricultural produce on-line using VIS/NIR transmittance spectroscopy. And Shingo pear, which is one of the famous species of Korean pear, was used for the experiment. Soft independence modeling of class analogy (SIMCA) algorithm was employed to analyze the transmittance spectroscopic data qualitatively. On-line classification system was constructed and classification model was developed and validated. As a result, the correct classification rate (CCR) using the developed classification model was 96.1 %.

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Integrity Evaluation of Deep Foundations by Using Impact Echo Method(Numerical Study) (충격반향기법을 이용한 깊은 기초의 건전도 평가(수치해석))

  • 김동수;박연홍
    • Journal of the Korean Geotechnical Society
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    • v.15 no.2
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    • pp.139-152
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    • 1999
  • These days we broadly apply drilled shafts for deep foundations to build infrastructures. The defects of the deep foundations cause the decrease of their support load capacity and the increase of settlement, and the subsequent damage of the super-structures. In consequence, non-destructive testings techniques of concrete piles are important for their integrity evaluation. To improve understanding and reliable application of the impact echo method for the integrity evaluation of the drilled concrete piles, numerical studies of the impact response of concrete piles by using axi-symmetric three-dimensional finite element method are peformed for (a) sound piles: (b) piles containing necks, voids and layers of low-quality concrete: and (c) piles in soil and/or above rock. The results of these studies show that the finite element method is effective for evaluating the impact response of drilled concrete piles.

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Experimental Study for Defects Inspection of CFRP Using Laser-Generated Ultrasound

  • Lee, Joon-Hyun;Park, Won-Su;Byun, Joon-Hyung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.41-45
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    • 2006
  • The fabrication process of fiber placement system of carbon fiber reinforced plastic (CFRP) requires real time process control and reliable inspection to ensure quality by preventing defects such as delamination and void. Therefore, novel non-contact inspection technique is required during the non-destructive evaluation in a fiber placement system. For the inspection of delamination in CFRP, various methods to receive laser-generated ultrasound were applied by using piezoelectric transducer, air-coupled transducer, wavelet transform and scanning laser ultrasonic technique. Laser-generated ultrasound was received with a conventional piezoelectric sensor in contacting manner. Then signal characteristics due to defects were analyzed to find a factor for detecting defects. Air-coupled transducer was used for reception of laser-generated guided wave using linear slit array in order to generate high frequency guided wave. And line scan technique was used to confirm the capability of on-line application. The high frequency component of laser-generated guided wave received with piezoelectric sensor disappeared after propagating through delamination region. Nevertheless, it was failed to receive high frequency guided wave in using air-coupled transducer. The first peak of the frequency spectrum under 100kHz in the delamination region is higher than in the sound region. By using this feature, the line scanned frequency data were acquired in fully non-contact generation and reception of ultrasound. This method was proved as useful technique for detecting delamination in CFRP.

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Accuracy Enhancement of Reflection Signals in Impact Echo Test

  • Lho, Byeong-Cheol
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.924-929
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    • 2003
  • A majority of infrastructures has been deteriorated over time. Therefore, it is very important to verify the quality of construction, and the level of structural deterioration in existing structures, to ensure their safety and functionality. Many researchers have studied non-destructive testing (NDT) methods to identify structural problems in existing structures. The impact echo technique is one of the widely used NDT techniques. The impact echo technique has several inherent problems, including the difficulties in P-wave velocity evaluation due to inhomogeneous concrete properties, deterioration of evaluation accuracy where multiple reflection boundaries exist, and the influence of the receiver location in evaluating the thickness of the tested structures. Therefore, the objective of this paper is to propose an enhanced impact echo technique that can reduce the aforementioned problems and develop a Virtual Instrument for the application via a thickness evaluation technique which has same technical background to find deterioration in concrete structures. In the proposed impact echo technique, transfer function from dual channel system analysis is used, and coherence is improved to achieve reliable data. Also an averaged signal -ensemble- is used to achieve more reliable results. From the analysis of transfer function, the thickness is effectively identified.

A Study on NDT Techniques for Evaluation of Corrosion in Multi-layered Conductive Structures of Urban Railroad Car of the paper (도시철도차량의 다층 구조물 부식 측정을 위한 비파괴 기법 연구)

  • Lee, Chan-Woo;Chung, Jung-Duk;Song, Sung-Jin
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2691-2696
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    • 2011
  • THE CARBODY AND BOGIE FRAME OF AN URBAN RAILWAY VEHICLE CONSIST OF MULTI-LAYERED WELDING STRUCTURE. IN KOREA ENDURANCE LIMIT OF AN URBAN RAILWAY VEHICLE IS STSTED IN THE RULE OF MANAGING URBAN RAILWAY VEHICLE UNDER THE LAW OF URBAN RAILWAY. IN KOREA AN URBAN RAILWAY VEHICLE IS DESIGNED AND MADE TO KEEP ITS QUALITY OVER 25 YEARS. WHEN THE RAILWAY VEHICLE BECOMES 25 YEARS OLD, CORROSION OF CARBODY AND UNDER FRAME OF A RAILWAY VEHICLE IS EVALUATED ACCORDING TO THE NON-DESTRUCTIVE TESTING. IT CAN BE USED AS LONG AS 40 YEARS. IT IS STATED IN THE ARTICLE 4 'THE METHOD AND STANDARDS OF PRECISE DIAGNOSIS' UNDER THE RULE OF MANAGING RAILWAY VEHICLE IN KOREA. SO, IN THIS STUDY, WE HAVE INVESTIGATED PERFORMANCE OF PULSED EDDY CURRENT TESTING METHOD BY MEASURING THICKNESS VARIATION OF FABRICATE OF CARBODY AND UNDER FRAME FOR URBAN RAILROAD CAR. AND THEM, THE PROCESS OF EVALUATING REMAINING LIFE ACCORDING TO TESTING OF CORROSION AMOUNT IS INTRODUCED.

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A Study on the Pull-out test for Non-Destructive Evaluation of Concrete Strength (콘크리트 비파괴강도 추정을 위한 인발시험법에 대한 연구)

  • 한만엽;김동욱
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.639-642
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    • 1999
  • Pullout test known as Lok test among the test methods to evaluate concrete strength strength is a test method which is used to decide the form removal time by assessing the early strength of concrete in a new construction, or to control the quality of newly placed concrete. This method has inconvenience to place inserts on the form work in advance, however, the placing work is quite simple and it has advantage that the strength can be measured at field as long as the inserts are placed. In this study, the first step is to investigate the properties of test method itself, by performing the laboratory test which covers deviation of the method and factors affecting the results, etc. The second step is to correlate the result with cylinder strength and other NDT methods such as rebound hammer, ultrasonic method, etc. And that, the results are compared with foreign results to find the differences between the two. In this research, new factors such as moisture content, area of aggregate failure cross section and area of aggregate separation cross section, etc as well as wate-cement ratio and age are investigated.

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Eddy Current Testing(I) (와전류탐상범(渦電流探傷法)(I))

  • Cheong, Yong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.2
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    • pp.94-100
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    • 1993
  • 이번 호부터 해설란을 통하여 비파괴검사(非破壞檢査) 기술(技術)에 대한 연재를 시작한다. 앞으로 비파괴검사(非破壞檢査) 기술(技術) 각 분야에 대해 다룰 예정이며 우선 1차적으로 와전류탐상법(渦電流探傷法)에 관해 3회에 걸쳐 게재하기로 한다. 특정한 비파괴검사(非破壞檢査)의 전문가가 아니더라도 쉽게 이해할 수 있도록 가급적 수식은 배제하고 기초적인 이론을 소개할 것이며 특히 현장 적용에 중점을 두어 기술(記述)하고자 한다. 본 원고에서는 원거리 와전류탐상법(渦電流探傷法)(remote field eddy current testing) 이나 펄스 와전류탐상법(渦電流探傷法)(pulsed eddy current testing)과 같은 특수 와전류(渦電流) 기술(技術)은 제외하였으며 본 연구실에서 내부 교육용으로 사용하는 "와전류탐상법(渦電流探傷法) Level I 과정"과 미국금속학회에서 발행한 Metal Handbook, 9th ed., Vol. 17, "Non-destructive Evaluation and Quality Control" 및 기타 관련 기술 자료들을 참고하였으나 일일이 명기하지는 않는다.

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A Non-Destructive Test for Strength Evaluation of Prestressed Concrete Beam Bridges (프리스트레스트 콘크리트 Beam 교량의 콘크리트 강도 평가를 위한 비파괴 검사)

  • Han, Kyoung-Bong;Chun, Young-Duk;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.1
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    • pp.113-120
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    • 1999
  • Due to the heterogeneous nature of a concrete, periodic inspections are compulsory to maintenance of quality of concrete structures. The major object of this study is to analyze and investigate experimentally the experimental equation for the estimate of compressive strength of prestressed concrete. In this study, surface hardness method, ultrasonic method are investigated to evaluate strength of concrete specimens. Specimens are cast in laboratory and cores are cut from specimens in order to estimate the accurate strength. These values are used to compare with calculated values from test data. The result shows that the proposed equation can reproduce the results at prestressed concrete beam girders more appropriately than previous equations.

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Structural Health Monitoring for Trains: A review of damage detection methods (철도차량 구조건전성모니터링: 손상 감지 기술 분석)

  • Chong, See-Yenn;Lee, Jung-Ryul;Kim, Jung-Seok;Yoon, Hyuk-Jin
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1545-1561
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    • 2008
  • Among all transportations, railway transports have been promisingly offering excellent energy conservation and travelling time. Inevitably, they become a main role in not only transport goods but also passengers. With leap in development of technology, trains have tremendously enhanced their services in terms of speed, accessibility and comfort. However, the safety and ride quality have become a main issue as the train speed increased. The higher speeds have led the structural dynamics and health must be monitored from time to time to ensure that they are in good condition to provide reliable ride. Among all monitoring systems, the structural health monitoring (SHM) systems are imperative important due to its capability of in-situ monitoring and inherently reduce the maintenance frequencies and the huge associated cost. In this paper, SHM systems and the related non-destructive test and evaluation methods were discussed. The types of damages related to train vehicles as well as the damage hot spots are also included in this paper.

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