• Title/Summary/Keyword: non-contact inspection

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An Experimental Evaluation on Vibration Serviceability of Existing Bridge by Non-contact Vibration Measurement Method (비부착식 진동측정방법에 의한 공용중 교량의 진동사용성에 대한 실험적 평가)

  • Shin, Hyun-Seop;Park, Ki-Tae;Lee, Kyu-Wan;Jun, Jin-Taek
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.254-262
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    • 2010
  • In order to evaluate vibration serviceability by means of non-contact vibration meter, serviceability of existing bridge were experimentally evaluated by using laser vibration meter. Test results were analyzed and compared with evaluation results acquired by using accelerometer and LVDT. To testify accuracy of laser vibration meter measured natural frequency were compared with that acquired by using accelerometer. According to test and comparison results it is showed that serviceability can be evaluated properly enough from the tolerance curve of Reiher-Meister for the estimated acceleration that can be calculated by the numerical differentiation of measured velocity. But because of cumulative numerical error occurred during integration of measured velocity in the time domain serviceability grade could be different from the result acquired by LVDT.

A Study on Applicability of RFID System for C-Hook Identification (C-Hook 인식을 위한 RFID 시스템의 적용 가능성에 대한 연구)

  • Lee, Chang-Woo;Cho, Hyeon-Woo;Ban, Sung-Jun;Kwon, Yong-Sin;Kim, Sang-Woo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.1
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    • pp.81-87
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    • 2008
  • C-Hook is a kind of conveyer system for transporting steel coil in POSCO. To detect the current position and the trajectory of steel coils in a plant, C-Hooks are tracked by an inspection system based on PLC. The inspection system detects transit of C-Hooks by monitoring a physical contact between steel bars on a C-Hook and the inspection sensors. However, this system is not reliable because of the abrasion, damage and aging. Moreover, the number of distinguishable C-Hooks is limited by the number of combination of steel bars on a C-Hook. It means that more steel bars should be installed for distinguishing the more C-Hooks. Therefore, the conventional system is difficult and expensive to maintain. To overcome these problems, we propose a C-Hook identification system that uses RFID which is a non-contact type identification system, and evaluate its performance and applicability from a new monitoring program that operates along with the conventional system in the real environment of POSCO.

Automated quality characterization of 3D printed bone scaffolds

  • Tseng, Tzu-Liang Bill;Chilukuri, Aditya;Park, Sang C.;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • v.1 no.3
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    • pp.194-201
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    • 2014
  • Optimization of design is an important step in obtaining tissue engineering scaffolds with appropriate shapes and inner micro-structures. Different shapes and sizes of scaffolds are modeled using UGS NX 6.0 software with variable pore sizes. The quality issue we are concerned is the scaffold porosity, which is mainly caused by the fabrication inaccuracies. Bone scaffolds are usually characterized using a scanning electron microscope, but this study presents a new automated inspection and classification technique. Due to many numbers and size variations for the pores, the manual inspection of the fabricated scaffolds tends to be error-prone and costly. Manual inspection also raises the chance of contamination. Thus, non-contact, precise inspection is preferred. In this study, the critical dimensions are automatically measured by the vision camera. The measured data are analyzed to classify the quality characteristics. The automated inspection and classification techniques developed in this study are expected to improve the quality of the fabricated scaffolds and reduce the overall cost of manufacturing.

Review of Non-Destructive Evaluation Technologies for Rail Inspection (철도 레일의 결함 검출을 위한 비파괴탐상 기술)

  • Han, Soon-Woo;Cho, Seung-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.398-413
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    • 2011
  • For railway safety, it is very important to detect damages of rails at their early stage because any undetected damage in a rail can break the rail and cause a serious railway accident. In this paper, several NDT applicable to rail inspections are described. Major damage types in rails are discussed first and the rail inspection technology using conventional piezoelectric ultrasonic transducers, which is widely adopted for damage detection of rails, is explained. Other NDT being researched or tested for rail inspection are also discussed as complementary technologies to the concurrent contact type ultrasonic inspection. Characteristics of each rail inspection technologies are evaluated in order to provide requirements for future development of a new rail inspection method.

A Study on Development and Application of Real Time Vision Algorithm for Inspection Process Automation (검사공정 자동화를 위한 실시간 비전알고리즘 개발 및 응용에 관한 연구)

  • Back, Seung-Hak;Hwang, Won-Jun;Shin, Haeng-Bong;Choi, Young-Sik;Park, Dae-Yeong
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.1
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    • pp.42-49
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    • 2016
  • This study proposes a non-contact inspective technology based robot vision system for Faulty Inspection of welding States and Parts Shape. The maine focus is real time implementation of the machining parts' automatic inspection by the robotic moving. For this purpose, the automatic test instrument inspects the precision components designator the vision system. pattern Recognition Technologies and Precision Components for vision inspection technology and precision machining of precision parts including the status and appearance distinguish between good and bad. To perform a realization of a real-time automation integration system for the precision parts of manufacturing process, it is designed a robot vision system for the integrated system controller and verified the reliability through experiments. The main contents of this paper, the robot vision technology for noncontact inspection of precision components and machinery parts is useful technology for FA.

A Study on the Detection of Defects Using AC Current -The Effect of Frequency and Lift-off- (교류전류를 이용한 결함탐상에 관한 연구 - 주파수와 Lift-off 효과 -)

  • Kim, Hoon;Kim, Jeong-Youp;Moon, Bong-Ho
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.529-533
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    • 2001
  • NDI technique system using AC current is newly developed for inspection of defects. This technique is non-contact measurement system and can be applied for locating and sizing of surface defects in components. In this paper, the technique was applied for evaluating the location and size for 2-dimensional surface cracks and we had investigated the influence of frequency and lift-off. The results show that defects are able to detect with the variety of voltage, and the measuring voltage for the depth of defects are under the influence of the measuring frequency and the lift-off.

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Development of Optical Probe to Inspect Micron Scale Part in Micro-Factory (Micro-Factory 공정간 마이크로 부품 검사 프로브 개발)

  • Kim Geehong;Lee D.W.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.424-428
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    • 2005
  • This paper shows a non-contact optical method to inspect micron scale parts which will be manufactured in micro-factory system. This inspection system should have some characteristics like a small size, flexibility, and high measuring speed. In the viewpoint of measuring capabilities, it also has resolution under micron scale with measuring range over millimeter scale. Two methods will be presented in this paper, one is Moire and the other is white-light scanning interferometry. Also some experimental results will be presented to show the possibilities of the proposed inspection system.

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Non-contact mobile inspection system for tunnels: a review (터널의 비접촉 이동식 상태점검 장비: 리뷰)

  • Chulhee Lee;Donggyou Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.3
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    • pp.245-259
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    • 2023
  • The purpose of this paper is to examine the most recent tunnel scanning systems to obtain insights for the development of non-contact mobile inspection system. Tunnel scanning systems are mostly being developed by adapting two main technologies, namely laser scanning and image scanning systems. Laser scanning system has the advantage of accurately recreating the geometric characteristics of tunnel linings from point cloud. On the other hand, image scanning system employs computer vision to effortlessly identify damage, such as fine cracks and leaks on the tunnel lining surface. The analysis suggests that image scanning system is more suitable for detecting damage on tunnel linings. A camera-based tunnel scanning system under development should include components such as lighting, data storage, power supply, and image-capturing controller synchronized with vehicle speed.

Non-contacting OMM (On Machine Measurement) based on CAD Model (CAD 모델 기반 비접촉 기상 측정에 관한 연구)

  • 권세진;이정근;박정환;고태조;김선호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.134-141
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    • 2003
  • An industrial product is designed and fabricated, followed by the inspection process in order to check whether it is dimensionally tolerable or not. The machining process produces a part such as a mold or die, in which the three-dimensional coordinate might be measured by a CMM (Coordinate Measuring Machine) for assessment of its dimension. It is not ignorable, however, that a CMM measurement requires a lot of operating time and cost, which has led to many studies on the OMM system. The OMM system can be categorized into contact and non-contact types, and each of which has its own strengths and weaknesses. Non-contacting types generally utilize structured lights, sounds or magnetic fields. Though they show rather poor performance in positional accuracy, the measuring speed is faster than the contacting probes. This paper presents the development of an OMM system based on a non-contacting laser displacement sensing apparatus and CAD model. The system is composed of software modules of center-aligning and measuring, which has been operated and verified on a NC machining center on a shop floor.

Detection of Subsurface Defects in Metal Materials Using Infrared Thermography; Image Processing and Finite Element Modeling

  • Ranjit, Shrestha;Kim, Won Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.128-134
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    • 2014
  • Infrared thermography is an emerging approach to non-contact, non-intrusive, and non-destructive inspection of various solid materials such as metals, composites, and semiconductors for industrial and research interests. In this study, data processing was applied to infrared thermography measurements to detect defects in metals that were widely used in industrial fields. When analyzing experimental data from infrared thermographic testing, raw images were often not appropriate. Thus, various data analysis methods were used at the pre-processing and processing levels in data processing programs for quantitative analysis of defect detection and characterization; these increased the infrared non-destructive testing capabilities since subtle defects signature became apparent. A 3D finite element simulation was performed to verify and analyze the data obtained from both the experiment and the image processing techniques.