• Title/Summary/Keyword: no cement mortar

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Strength Development of No Cement Ternary Mortar (3성분계 무시멘트 모르타르의 강도발현 특성)

  • Jung, Yu-jin;Kim, Young-su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.108-109
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    • 2018
  • Cement is the most widely used but generates a lot of CO2, so we need a material to replace it. Using industrial by-products such as Silica Fume(SF), Blast furnace Slag(BS) and Fly Ash(FA) bring some advantages including CO2 reduction and resource recycling. However, there is a limit to improve performance when using only one material. Therefore, the synergy effects of No cement binary mortar and ternary mortar were analyzed and compared. As a result, No cement ternary mortar had the strength higher than binary mortar. among ternary mortars, the specimen mixed 50% of BS had the highest strength. However, when SF was mixed by 20%, the flowability reduces. so 10% of SF, 40% of FA and 50% of BS is considered as the optimal mixing ratio.

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Determination of mortar strength using stone dust as a partially replaced material for cement and sand

  • Muhit, Imrose B.;Raihan, Muhammad T.;Nuruzzaman, Md.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.249-259
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    • 2014
  • Mortar is a masonry product which is matrix of concrete. It consists of binder and fine aggregate and moreover, it is an essential associate in any reinforced structural construction. The strength of mortar is a special concern to the engineer because mortar is responsible to give protection in the outer part of the structure as well as at a brick joint in masonry wall system. The purpose of this research is to investigate the compressive strength and tensile strength of mortar, which are important mechanical properties, by replacing the cement and sand by stone dust. Moreover, to minimize the increasing demand of cement and sand, checking of appropriateness of stone dust as a construction material is necessary to ensure both solid waste minimization and recovery by exchanging stone dust with cement and sand. Stone dust passing by No. 200 sieve, is used as cement replacing material and retained by No. 100 sieve is used for sand replacement. Sand was replaced by stone dust of 15%, 20%, 25%, 30%, 35%, 40%, 45% and 50% by weight of sand while cement was replaced by stone dust of 3%, 5%, and 7% by weight of cement. Test result indicates that, compressive strength of specimen mix with 35% of sand replacing stone dust and 3% of cement replacing stone dust increases 21.33% and 22.76% respectively than the normal mortar specimen at 7 and 28 days while for tensile it increases up to 13.47%. At the end, optimum dose was selected and crack analysis as well as discussion also included.

Experimental Studies on the Properties of Epoxy Resin Mortars (에폭시 수지 모르터의 특성에 관한 실험적 연구)

  • 연규석;강신업
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.26 no.1
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    • pp.52-72
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    • 1984
  • This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

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Effect of Inorganic Pigments on the Workability of Cement Mortars (무기안료가 시멘트모르터의 유동성 미치는 영향)

  • Lee Jae-Yong;Go Seong-Seok;Lee Hyun-Soo
    • Korean Journal of Construction Engineering and Management
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    • v.1 no.2 s.2
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    • pp.63-70
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    • 2000
  • Since inorganic pigment, among admixtures used for cement composites, can raise the esthetic value of a building due to its effect of coloring, it can be assumed that the quantity consumed is expected to increase in connection with the recent trend of emphasizing the beautiful sights of the city. We carried out a flow test by changing the mix proportion of the cement mortar mixed with an inorganic pigment, water-cement ratio and pigment mixing ratio in order to present the basic materials for utilizing colored cement mortars. In construction by exploring the effect of inorganic pigments on the workability of cement mortar. In case of red pigment mortar and yellow pigment mortar, the workability was found to be rapidly decreased. To secure proper workability, it is necessary to increase the amount of mixing water, or to use superplasticizer. In case of green pigment mortar, however, it recorded $-2.4{\~}6.9{\%}$, showing that there was almost no change in flow. In case of black pigment mortar, it was also confirmed that there is no need to consider workability.

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Mathematical model of strength and porosity of ternary blend Portland rice husk ash and fly ash cement mortar

  • Rukzon, Sumrerng;Chindaprasirt, Prinya
    • Computers and Concrete
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    • v.5 no.1
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    • pp.75-88
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    • 2008
  • This paper presents a mathematical model for strength and porosity of mortars made with ternary blends of ordinary Portland cement (OPC), ground rice husk ash (RHA) and classified fly ash (FA). The mortar mixtures were made with Portland cement Type I containing 0-40% FA and RHA. FA and RHA with 1-3% by weight retained on a sieve No. 325 were used. Compressive strength and porosity of the blended cement mortar at the age of 7, 28 and 90 days were determined. The use of ternary blended cements of RHA and FA produced mixes with good strength and low porosity of mortar. A mathematical analysis and two-parameter polynomial model were presented for the strength and porosity estimation with FA and RHA contents as parameters. The computer graphics of strength and porosity of the ternary blend were also constructed to aid the understanding and the proportioning of the blended system.

Properties of Strength Development Under Various Curing Condition at Early Age of Cement Mortar Using Agent for Enduring Cold Weather (내한성 혼화제를 이용한 시멘트 모르타르의 초기양생 온도변화에 따른 강도증진 특성)

  • Han, Cheon-Goo;Hong, Sang-Hee;Kim, Hyun-Woo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.2
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    • pp.191-197
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    • 2001
  • In this study, the admixtures for agents for enduring cold weather used widely are collected and applied to cement mortar to analyze the strength development due to variation of curing temperature at early age. The test results show that anti-freezing admixture have some problems due to high chloride content, which may cause the corrosion of reinforcement embedded in concrete. However, the mortar applied by accelerator and another kind of agent for enduring cold weather produced by S company lead to delay of strength development in low temperature. Also, it is clarified that there are no significant problems for cement mortar in strength development due to low temperature if a suitable kind of agent enduring cold weather is used and cement mortar is cured for more than $7.5^{\circ}D.D$ at early age.

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An Electrochemical Study on the Effect of Salt Affecting to Corrosion Behavior of Concrete Reinforced Steel in Natural Sea Water (천연해수에 침지된 콘크리트 내부의 철근부식거동에 미치는 염분의 영향에 관한 전기화학적 연구)

  • 김광근;류보현;점성종;김기준;문경만
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.23-29
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    • 2000
  • When the concrete structures were being made with sand containing chloride ion it was knows that corrosion rate of reinforced steel embedded in concrete with chloride ion was higher than that of concrete with on chloride ion. In this study, the operation of Friedel salts affecting the corrosion behavior of reinforced steel embedded in cement mortar was investigated with electrochemical view. Corrosion potential of reinforced steel embedded in cement mortar with sand containing chloride ion was shifted noble direction than that of cement mortar with no chloride ion after immersed 5 month in natural sea water and also corrosion current density decreased with shifting corrosion potential to noble direction. However Friedel salts appeared from surface to 2.5cm of inside direction of mortar specimen, which is located at 11.5$\circ$(2$\theta$) in XRD analysis and the amount of Ca(OH)2 by SEM photograph in cement mortar with chloride ion was larger than that of cement mortar with mo chloride ion. Eventually it is suggested that Friedel salts was resulted from chloride ion and it acted as the corrosion inhibitor.

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Sensory Evaluation of Quality and Constructability of Cement Mortar for Tile Direct Setting Method Depending on Mix Proportions (타일 떠붙임 시멘트 모르타르의 배합비 변화에 따른 품질 특성 및 시공성에 대한 관능 평가)

  • Hwang, Yin-Seong;Ki, Tae-Kyoung;Han, Dong-Yeop;Noh, Sang-Kyun
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.1
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    • pp.11-19
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    • 2021
  • The aim of the research is providing a fundamental data on quality and constructability of direct tile setting method depending on various cement to sand ratio for tiling dry cement mortar. A large number of tile setting failures reported is related with the cement mortar and its construction for tiling. Because of different materials of tiles, the properties of tiling dry cement mortar, an adhesive for tiling, can influence on quality and constructability of tiling differently. Practically, the easiest way of controlling the properties of the tiling dry cement mortar is to control the proportion of cement and sand. Hence, in this research, sand to cement ratio (S/C) was controlled. Since there is no standarized method on evaluating performance of dry cement mortar for tiling, a several sensory evaluation methods were suggested and executed. According to the experiments conducted in this research, the adhesive performance of cement mortar for tiles can be different depending on the sides such as tile and substrate. Additionally, depending on S/C, finishability, initial adhesive performance, and tile shifting resistance can be changed for ceramic tile. Therefore, under the conditions of this research, about 5 of S/C can be recommended for appropriate performace of tiling dry cement mortar.

Analysis of Fundamental Properties of Cement Mortar with Change of Solid Contents of PC Type Maintenance System Water Reducing Agent (유지계 PC감수제의 고형분율 변화에 따른 시멘트 모르타르의 기초적 특성 분석)

  • Kim, Min-Sang;Lee, Jae-Jin;Hyun, Seong-Yong;Moon, Byeong-Yong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.11a
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    • pp.145-146
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    • 2017
  • This research aimed to analyze the fundamental properties of cement mortar accompanying the change of the solid contents of the maintenance type PC water reducing agent. As a result of the experiment, it was found that the properties of fresh mortar show a tendency to decrease as the solid contents decreases in the case of flow and air contents, and the decrease width with time is small. It was found that the compressive strength of the hardened mortar has almost no difference due to the change of the solid fraction.

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Rapid Evaluation Method for Blast Furnace Slag Fineness and Influence of Fineness on Properties of Cement Mortar (고로슬래그의 분말도 신속평가 및 분말도가 시멘트 모르타르의 특성에 미치는 영향)

  • Han, Cheon-Goo;Joo, Eun-Hee
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.5
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    • pp.13-18
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    • 2018
  • In this research, regarding the type three blast furnace slag (BS) regulated by KS F 2563 and supplied to actual ready mixed concrete plant, the fineness on specification and actually measured fineness by Blain test were compared, and by applying the hydrometer method used for early prediction of concrete strength, the feasibility of the hydrometer method for acquisition inspection of BS was analyzed. Additionally, the influence of various fineness of BS on properties of cement mortar was also assessed. According to the experimental results of this research, correlation of fineness values between specification and actually measured data were not matched. In the case of the rapid evaluation method using hydrometer, a good relation was shown between the fineness data obtained from hydrometer and Blain test. furthermore, from the cement mortar properties test, there was a good relation was obtained between fineness data from rapid evaluation method by hydrometer and cement mortar properties, while there was no clear relation between fineness data from specification and cement mortar properties. Hence, as a qulity controlling method of BS fineness, a rapid evaluation method using hydrometer is suggested as a new method.