• Title/Summary/Keyword: multiple heat sources

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An Analytical Study on the Preheating Effect of Flat Workpiece in Thermally Assisted Machining by Multi Heat Sources (다중열원 보조가공을 위한 평판 시편의 예열 효과에 관한 해석적 연구)

  • Moon, Sung-Ho;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.8
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    • pp.629-634
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    • 2016
  • Laser-assisted machining (LAM) is one of the most effective methods of processing difficult-to-cut materials, such as titanium alloys and various ceramics. However, it is associated with problems such as the inability of the laser heat source to generate an appropriate preheating temperature. To solve the problem, thermally assisted machining with multiple heat sources is proposed. In this study, thermal analysis of multiple heat sources by laser and arc is performed according to power, heat source size, and leading heat source position. Then, the results are analyzed according to each condition. The results of this analysis can be used as a reference to predict preheating temperature in thermally assisted machining with multiple heat sources.

Operating characteristics of a heat pipe with two heat sources (두개의 열원이 부착된 히트파이프의 동작 특성)

  • Park, Jong-Heung;No, Hong-Gu;Lee, Jae-Heon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.3
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    • pp.303-315
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    • 1998
  • Numerical and experimental studies on a heat pipe with two heat sources have been performed to investigate the operating characteristics. Numerical analysis was performed based on the cylindrical two-dimensional incompressible laminar flow for the vapor space and the conjugate heat transfer for the entire heat pipe. Experimental study with a 0.45 m length copper-water heat pipe was also performed to validate the numerical modeling for the heat input range from 29 W to 47 W on each heater. As results, the temperature profiles at the outer wall for the single active heat source as well as the temperature profiles for the switching operation between two heat sources are suggested. Due to the axial conduction, it is found that the temperature drop between the evaporator and the condenser appears small when the heat source closer to the condenser is turned on. For the switching operation in the present study, the transient time is about 700s and the temperatures at the locations of both heat source are same in 130s after switching.

Performance of Liquid-Cooled Cold Plates for Multiple Heat Sources in a Humanoid Robot (인간형 로봇 내부의 다중 열원에 대한 수냉식 냉각판의 성능)

  • Karng, Sarng-Woo;Kim, Seo-Young;Moon, Jong-Min;Hwang, Kyu-Dae;Rhee, Gwang-Hoon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2053-2058
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    • 2008
  • It was investigated thermal performances on two array types of a serial circulation and a two-way parallel circulation for six water-cooled cold plates covered with non-metallic material (polycarbonate, PC) to reduce weight of the cooling devices for humanoid robot cooling. Six cold plates attached on $10{\times}10\;mm^2$ copper base : $0.5{\times}0.5\;mm^2$ pin-finned surfaces of 1.5 mm high with 0.5 mm array spacing, was mounted on six copper heating blocks with isothermal conditions of $50{\sim}90^{\circ}C$, respectively. In order to compare thermal characteristics according to two circulation types, the surface temperatures of heating blocks and the cooling water temperatures at inlets and outlets of cold plates were measured. From the results, it was found that a two-way parallel circulation was better performance than a serial circulation in terms of total thermal resistance, total heat transfer rate, and surface temperature rises from $1^{st}$ heating block to last one for six multiple cold plates.

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A Study on Quantitative Performance Index for Phase-Change Cooling Systems (상변화 냉각시스템의 정량적 성능지수 연구)

  • Jang, Myeong-Eon;Song, Hye-Eun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.3
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    • pp.237-245
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    • 2020
  • In this paper, I introduce Phase-Change Cooling for thermal management of high power devices that can be applied to High Power Laser and Electric Propulsion Systems which are composed of multiple distributed superheat sources. Phase-Change Cooling can be good used to efficient cooling of their heat sources. Phase-Change Cooling has extremely high efficiency of two-phase heat transport by utilizing heat of vaporization, relatively low flow rates and reduced pumps power. And I suggest TPI(Thermal Performance Index) which is a quantitative performance index of Phase-Change Cooling for thermal management. I quantify the performance of Phase-Change Cooling by introducing TPI. I present the test results of TPI's changing refrigerant, heat sink and flow rate of the Phase-Change Cooling system through the experiments and analyze these results.

Temperature Distribution of a Low Temperature Heat Pipe with Multiple Heaters for Electronic Cooling

  • Noh, Hong-Koo;Song, Kyu-Sub
    • ETRI Journal
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    • v.20 no.4
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    • pp.380-394
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    • 1998
  • A numerical study has been performed to predict the characteristics on the transient operation of the heat pipe with multiple heaters for electronic cooling. The model of the heat pipe was composed of the evaporator section with four heaters, insulated transport section, and the condensor section with a conductor which is cooled with uniform heat flux condition to surrounding. The governing equations and the boundary conditions were solved by the generalized PHOENICS computational code employing the finite volume method. Two test cases are investigated in present study; Case 1 indicates that the 1st and 2nd heaters among four heating sources are heated off, while the 3rd and 4th heaters are heated on. Case 2 is the inverse situation switched from heating location of Case 1. The results show that the transient time to reach the steady state is shorter for Case 1 than for Case 2. Especially, the temperature difference of the heater during switching operation is relatively small compared to the maximum allowable operating temperature difference in electronic system. Hence, it is predicted that the heat pipe in present study operates with thermally good reliability even for switching the heaters.

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Thermal Performance of Flat-strip Heat Pipe with Various Heat Source Locations (열원의 위치에 따른 평판형 히트파이프의 열적 성능)

  • Park, S.Y.;Boo, J.H.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1406-1411
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    • 2004
  • A series of experiments was conducted to examine characteristics of a grooved flat-strip heat pipe having multiple heat sources. The inner grooves of the heat pipe have the aspect ratio of 1 to $2.5(0.42{\times}1.05$ mm) whose pitch was 0.6 mm. Four block heaters ($10{\times}20$ mm) were placed in the evaporator section at intervals of 20 mm and six different heating modes were tested. The maximum surface heat flux of 80 $W/cm^2$ was achieved while the operating temperature was kept below $100^{\circ}C$, In the nearest heating mode (from the condenser location), the heat pipe exhibited more stable temperature distribution than the far heating mode where the heaters is located furthest from the condenser.

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Optimization for the Cylindrical Structure with Multi-Holes Under Thermal Loading (열하중을 받는 다공원통구조물의 최적화)

  • Lee Young-Shin;Choi Young-Jin;Kang Young-Hwan;Lee Jong-Woong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1509-1516
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    • 2004
  • During fuel irradiation tests, all parts of cylindrical structure with multiple holes act as heat sources due to fussion heat and ${\gamma}$-flux. The high temperature is especially generated in the center of pellet. Because of the high temperature, many problems occur, such as melting of pellet and declining of heat transfer between cladding and coolant. In this paper, it is attempted to minimize the temperature of pellet using optimization method. For thermal and optimization analysis of structure, the finite element method code, ANSYS 5.7 is used. Through the optimum design process, the temperature of SBT diminished 10% and the temperature of OBT diminished 18%.

Thermal Model for Power Converters Based on Thermal Impedance

  • Xu, Yang;Chen, Hao;Lv, Sen;Huang, Feifei;Hu, Zhentao
    • Journal of Power Electronics
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    • v.13 no.6
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    • pp.1080-1089
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    • 2013
  • In this paper, the superposition principle of a heat sink temperature rise is verified based on the mathematical model of a plate-fin heat sink with two mounted heat sources. According to this, the distributed coupling thermal impedance matrix for a heat sink with multiple devices is present, and the equations for calculating the device transient junction temperatures are given. Then methods to extract the heat sink thermal impedance matrix and to measure the Epoxy Molding Compound (EMC) surface temperature of the power Metal Oxide Semiconductor Field Effect Transistor (MOSFET) instead of the junction temperature or device case temperature are proposed. The new thermal impedance model for the power converters in Switched Reluctance Motor (SRM) drivers is implemented in MATLAB/Simulink. The obtained simulation results are validated with experimental results. Compared with the Finite Element Method (FEM) thermal model and the traditional thermal impedance model, the proposed thermal model can provide a high simulation speed with a high accuracy. Finally, the temperature rise distributions of a power converter with two control strategies, the maximum junction temperature rise, the transient temperature rise characteristics, and the thermal coupling effect are discussed.

Numerical Simulation of Bubble and Pore Generations by Molten Metal Flow in Laser-GMA Hybrid Welding (레이저-GMA 하이브리드 용접에서 유동에 의한 기포 및 기공 형성 해석)

  • Cho, Won-Ik;Cho, Jung-Ho;Cho, Min-Hyun;Lee, Jong-Bong;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.67-73
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    • 2008
  • Three-dimensional transient simulation of laser-GMA hybrid welding involving multiple physical phenomena is conducted neglecting the interaction effect of laser and arc heat sources. To reproduce the bubble and pore formations in welding process, a new bubble model is suggested and added to the established laser and arc welding models comprehending VOF, Gaussian laser and arc heat source, recoil pressure, arc pressure, electromagnetic force, surface tension, multiple reflection and Fresnel reflection models. Based on the models mentioned above, simulations of laser-GMA hybrid butt welding are carried out and besides the molten pool flow, top and back bead formations could be observed. In addition, the laser induced keyhole formation and bubble generation duo to keyhole collapse are investigated. The bubbles are ejected from the molten pool through its top and bottom regions. However, some of those are entrapped by solid-liquid interface and remained as pores. Those bubbles and pores are intensively generated when the absorption of laser power is largely reduced and consequently the full penetration changes to the partial penetration.

Analysis of Thermal Distribution and Compensation of Error for Spindle of Machining Center (공작기계 스핀들 부위의 열분포 분석 및 오차 보정)

  • Ko, H.S.;Park, K.H.;Seo, H.R.;Ha, J.S.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1352-1357
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    • 2004
  • Thermal error compensation has been developed for CNC (Computer Numerical Control) machining center with moving heat sources. The thermal error in CNC machining center has an effect on machining accuracy more than the geometric error does. Thus, temperature distributions of a spindle unit have been analyzed numerically by a Finite Differential Method and experimentally by an infrared (IR) camera in this study. A multiple variable method has been derived to estimate the thermal deformation of the machine origin stably and effectively after measuring deformation and temperature data. The experimental results for a vertical machining center have shown that the thermal errors of the machine origins were reduced more than 30% by the developed method.

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