• 제목/요약/키워드: multi forming

검색결과 507건 처리시간 0.02초

Al6082의 가공한계를 고려한 냉간단조 공정설계 (Multistage Cold Forging Process Design of Al6082 Considering Forming Limit)

  • 안규희;강종훈;허수진;신태수;조해용
    • 한국기계가공학회지
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    • 제19권9호
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    • pp.93-99
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    • 2020
  • Recently, as the weight reduction of vehicles has been actively progressed, parts developed using aluminum 60XX series from existing steel materials are increasing. In this paper, the bushing used for the front frame rail, which is one of the parts for fixing engines and other parts in automobiles, was changed to an aluminum material of the Al60XX series, and it was intended to be produced by applying of cold forging method. The bushing is a part that secures the engine frame, and in order to produce it by cold forging, the molding limit is predicted through process design, and a multi-stage process is designed through finite element analysis. In addition, in order to verify the feasibility of the designed forging process, the limits of the multi-step process were verified based on the Cockcroft Latham theory, and the crack and overlap of the actual forging work were predicted and improved.

연료 압력 조절기용 가이드 밸브의 냉간 단조 개발에 관한 연구 (A Study on the Cold Forging Development of Guide Valve for the Fuel Pressure Regulator)

  • 송승은;권혁홍
    • 한국생산제조학회지
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    • 제21권2호
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    • pp.331-336
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    • 2012
  • This study was aimed at the design of the dies for the guide valve for the fuel pressure regulator using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

방류관 설계인자에 대한 민감도 분석 (Sensitivity Analysis to the Design Factor of Ocean Outfall System)

  • 김지연;이중우
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2000년도 추계학술대회논문집
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    • pp.85.2-93
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    • 2000
  • A demand of marine outfall system have been much increased for the effective disposal of the wastewater due to population and industrial development at the coastal areas. The outfall system discharges primary or secondary treated effluent into coastline or at the deep water, or between these two. The discharge is carried out by constructing a pipeline on the sea bed with a diffuser or with a tunnel, risers and appropriate. The effluent, which has a density similar to that of fresh water, rises to the sea surface forming plume or jet, together with entraining the surrounding salt water and becomes very dilute. Thus there have been growing interests about plume behaviour around the outfall system. Plume or jet discharged from single-port or multi-port diffuser might cause certain impacts on coastal environment. Near field mixing characteristics of discharged water field using CORMIX model with has been studied for effective outfall design various conditions on ambient current, depth, flow rate, effluent concentration, diffuser specification, port specification etc.. This kind of analysis is necessary to deal with water quality problems caused by the ocean discharge. The analyzed vesult was applied to the Pusan Jungang dffluent outfall system plan.

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Al3003 12셀 컨덴서 튜브의 압출을 위한 공정해석 및 금형설계 (Process Analysis and Die Design for Al3003 Condenser Tube Extrusion with 12 Cell)

  • 이상호;이정민;조형호;조훈;김문배;김병민
    • 한국정밀공학회지
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    • 제24권11호
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    • pp.44-51
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    • 2007
  • Condenser tubes are mainly produced by precision extrusion with a porthole die and are used in the flow pass of refrigerant cooling systems in automobiles. The recent technical trend of condenser tube requires the tube to be of more multi cellizing, high strength and small size, and to increase the heat transfer area and heat efficiency. Hence, this paper is shown that the results of FE-simulation are in good agreement with the experimental ones. Finally, the extrusion die shape is proposed through analysis of FE-simulation and performance of trial extrusion. Chamber shape dimension and initial temperatures of die is adjusted analysis results. And the possibility of extrusion is estimated that forming load, welding pressure and stress analysis of die in this paper. The validity of simulated results was verified into extrusion experiments on the condenser tubes.

재료 융합 단계와 임시 스트럿의 경계조건을 이용한 기둥-보 강결 구조물의 효율적인 거동 연구 (A Study for Efficient Behavior of Beam-column Joint Structure Using Material Convergence Section Stage and a Temporary Boundary Condition by Strut)

  • 조재형;송재호
    • 한국산업융합학회 논문집
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    • 제23권2_2호
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    • pp.361-374
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    • 2020
  • Recently, small and medium-sized rahmen-type bridges have been developed as a technology that ensures the stability of structural behavior and the safety of use at the same time by using efficient and economical materials that make up the convergence section of reinforced bar, structural steel and concrete. This study is about a rahmen-type structure applied with the installation and dismantling of the strut. It improves the serviceability of the structure by forming multi-points and efficiently applies the convergence section of structural steel and concrete materials to the structural system changes to induce the displacement improvement effect additionally. By constructing mock-up models for the beam-column joint, the displacement was calculated and compared, and this was compared and analyzed by numerical analysis. The final displacement showed an improvement effect of 13.46% to 36.28% based on the vertical displacement of the existing structure without struts through the experiment of the mock-up models. As a result of analysis by numerical analysis method, the displacement improvement effect of 42.89% could be derived.

반복되는 다수 패턴 영상에서의 불량 검출 (Detection of Defects on Repeated Multi-Patterned Images)

  • 이장희;유석인
    • 한국정보과학회논문지:소프트웨어및응용
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    • 제37권5호
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    • pp.386-393
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    • 2010
  • 영상에서 일정 영역의 화소들이 불규칙적인 형태를 이루는 것을 불량이라 하는데 이를 수학적으로 정확히 정의하기 어렵다는 점이 불량 검출을 쉽지 않게 한다. 하지만 주어진 영상이 다수의 반복되는 패턴을 가지고 있다면 불량이 아닌 영역은 그 외의 다른 영역들로 설명되어 될 수 있다는 점을 이용하여 영상내의 불량 영역을 찾아낼 수 있다. 따라서 본 논문은 이러한 특성을 이용하여 다양한 패턴이 반복되는 영상에 존재하는 불량을 검출하는 방법을 제시한다. 제시된 방법은 크게 세 단계로 이루어진다. 첫 번째 단계는 interest point 검출단계이다. 두 번째 단계는 적절한 패치의 크기를 결정하는 단계이다. 마지막으로 세 번째 단계는 불량을 검출하는 단계이다. 제시된 방법은 반도체 wafer를 SEM을 이용하여 촬영한 영상들을 통하여 예증된다.

Development of Multi Forming Product Progressive Die for STS 304 Marine Part Sheet Metal (Part 2)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Young-Seok
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.151-156
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    • 2000
  • Ultra precision progressive die have used for above one million's lot size of production part. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die component, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 2 of this study we treated die making and tryout mostly.

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Development of Multi Forming Product Progressive Die for STS 304 Marine Part Sheet Metal (Part 1)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Young-Seok
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 춘계학술대회 논문집
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    • pp.46-50
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    • 2000
  • The progressive die are multiple operations performed by means of a die having above two stages, on the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, I. e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 1 of this study we treated die design mostly.

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대덕전파천문대와 FCRAO의 외은하탐사 비교관측연구 (OBSERVATIONAL TEST STUDY OF TRAO OUTER GALAXY SURVEY COMPARING TO FCRAO OUTER GALAXY SURVEY)

  • 이영웅;정재훈;강현우;이창훈;김현구;임인성;김봉규
    • 천문학논총
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    • 제25권1호
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    • pp.23-28
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    • 2010
  • We present results of a test-study of the large-scale survey using the multi-beam receiver system recently installed on the 14 m telescope at Taeduk Radio Astronomy Observatory (TRAO). We have tested several modes of mapping, and found suitable (time-saving) mapping parameters of 'ON-SOURCE' = 8, 'OFF-SOURCE' = 1 when using 'RPT' = 3 as a position-switching mode. We observed 504 spectra towards the NGC 7538, a star forming molecular cloud in the transition of J = 1 - 0 of $^{12}CO$. From the Outer Galaxy Survey database (Heyer et al., 1998) we obtained 504 spectra for the same region. We compared integrated intensities, line profiles of two databases, and found that they are consistent to each other. From the intensity ratio of these two databases we also found that the value of forward spillover scattering of the TRAO telescope system is 0.58.

자동차용 일체형 유니버셜 샤프트 조인트의 냉간단조 공정 유한요소해석 (Finite Element Analysis on the Cold Forging Process of the Unified Universal Shaft Joint for the Automobile)

  • 권혁홍;송승은;김오승
    • 한국생산제조학회지
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    • 제20권5호
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    • pp.582-588
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    • 2011
  • This study was aimed at the design of the dies for the unified shaft joint using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.