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Process Analysis and Die Design for Al3003 Condenser Tube Extrusion with 12 Cell  

Lee, Sang-Ho (부산대학교 정밀기계공학과)
Lee, Jung-Min (부산대학교 정밀기계공학과)
Jo, Hyung-Ho (한국생산기술원 나노소재개발팀)
Jo, Hoon (한국생산기술원 나노소재개발팀)
Kim, Mun-Bae ((주)유창금속 기술연구소)
Kim, Byung-Min (부산대학교 기계공학부)
Publication Information
Abstract
Condenser tubes are mainly produced by precision extrusion with a porthole die and are used in the flow pass of refrigerant cooling systems in automobiles. The recent technical trend of condenser tube requires the tube to be of more multi cellizing, high strength and small size, and to increase the heat transfer area and heat efficiency. Hence, this paper is shown that the results of FE-simulation are in good agreement with the experimental ones. Finally, the extrusion die shape is proposed through analysis of FE-simulation and performance of trial extrusion. Chamber shape dimension and initial temperatures of die is adjusted analysis results. And the possibility of extrusion is estimated that forming load, welding pressure and stress analysis of die in this paper. The validity of simulated results was verified into extrusion experiments on the condenser tubes.
Keywords
Porthole die; Multi-cell condenser tube; FE-simulation; Mandrel; Welding pressure; Stress analysis;
Citations & Related Records
Times Cited By KSCI : 3  (Citation Analysis)
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