• Title/Summary/Keyword: mortar bars

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Structural Performance of High Strength Grout-Pilled Splice Sleeve System (고강도 모르타르 충전식 철근이음의 구조성능에 관한 실험연구)

  • 김형기;안병익;남재현;박복만
    • Journal of the Korea Concrete Institute
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    • v.13 no.5
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    • pp.516-524
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    • 2001
  • Among many connection methods of reinforcing bar, the grout-filled splice sleeve system is very effective method of precast concrete construction due to its superior construction efficiency, such as large allowable limit to arrangement of reinforcing bars, good application of large sized reinforcing bars. In this study, totally 20 full-sited specimens were made and tested under monotonic and cyclic loading in order to extend the usage range of grout-filled splice sleeve system. The experimental variables adopted in this study are size of reinforcing bars embedded in upper and lower part of sleeve and compressive strength of filled mortar etc. After test was performed, the results were compared and analyzed with respect to previous test of author. Following main conclusions are obtained : 1) The structural performance of splice sleeve system is improved with increasing compressive strength of filled mortar. And also it was verified that the splice sleeve system with over 700 kgf/㎠ mortar compressive strength and over 6.54 development length of reinforcing bar retains the structural performance of over A class(AIJ Criteria). 2) In the case of using different size of reinforcing bars embedded in upper and lower part of sleeve, the result show that splice sleeve matching with large sized reinforcing bar must be used. And also up to 2 level smaller size of reinforcing bar compared to large reinforcing bar embedded in sleeve can be used.

Microstructural Study of Mortar Bar on Akali-Silica Reaction by Means of SEM and EPMA Analysis (알칼리-실리카 반응에 의한 모르타르 봉의 SEM과 EPMA 분석을 통한 미세구조 연구)

  • Jun, Ssang-Sun;Lee, Hyo-Min;Jin, Chi-Sub
    • Journal of the Korea Concrete Institute
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    • v.21 no.4
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    • pp.531-537
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    • 2009
  • In this study alkali reactivity of crushed stone was conducted according to the ASTM C 227 that is traditional mortar bar test, and C 1260 that is accelerated mortar bar test method. The morphology and chemical composition of products formed in mortar bar, 3 years after the mortar bar tests had been performed, were examined using scanning electron microscopy (SEM) with secondary electron imaging (SEI) and electron probe microanalysis (EPMA) with backscattered electron imaging (BSEI). The crushed stone used in this study was not identified as being reactive by ASTM C 227. However, mortar bars exceeded the limit for deleterious expansion in accelerated mortar bar test used KOH solution. The result of SEM (SEI) analysis, after the ASTM C 227 mortar bar test, confirmed that there were no reactive products and evidence of reaction between aggregate particles and cement paste. However, mortar bars exposed to alkali solution (KOH) indicated that crystallized products having rosette morphology were observed in the interior wall of pores. EPMA results of mortar bar by ASTM C 227 indicated that white dots were observed on the surface of particles and these products were identified as Al-ASR gels. It can be considered that the mortar bar by ASTM C 227 started to appear sign of alkali-silica reaction in normal condition. EPMA results of the mortar bar by ASTM C 1260 showed the gel accumulated in the pores and diffused in to the cement matrix through cracks, and gel in the pores were found to be richer in calcium compared to gel in cracks within aggregate particles. In this experimental study, damages to mortar bars due to alkali-silica reaction (ASR) were observed. Due to the increasing needs of crushed stones, it is considered that specifications and guidelines to prevent ASR in new concrete should be developed.

Corrosion Behaviors of Rebar in Low Temperature Mortar with Chloride and Nitrite (염화물 및 아질산염을 사용한 저온환경하 모르타르내 철근의 부식특성)

  • Park, Jung-Hoon;Ki, Kyoung-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.218-219
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    • 2017
  • In order to examine the possibility of practical at low-temperature environment curable cement mortar with chloride and nitrite as cold resistance admixture for rebar corrosion prevention. As a result, chloride was used using nitrite complex in low temperature environment and corrosion performance of rebar was improved and mortar strength was promoted. The ratio of nitrite than chloride applied more than twice, corrosion of the reinforcing bars will not occur even in low temperature environment, cement hydration reaction will be promoted and mortar will prevent freezing damage.

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An Experimental Study on the Compressive Strength and Chloride ion penetration resistance of Cement Mortar mixing Anion Exchange Resin (음이온교환수지 혼입 시멘트 모르타르의 압축강도 및 염소이온 침투 저항성에 관한 실험적 연구)

  • Jung, Do-Hyun;Lee, Yun-Su;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.23-24
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    • 2018
  • Reinforced concrete is a building material that is generally used in modern society. Also, reinforced concrete structures in high salinity environments have low durability due to corrosion of reinforcing bars due to infiltrated chlorine ions. Anion exchange resins have an ability to immobilize chlorine ions in the resin while releasing their anions. As a material, it has already been shown that it is possible to fix the chloride ion inside the cementitious material through the cement mortar experiment. The purpose of this study is to confirm the compressive strength of cement mortar using powdered anion exchange resin after powdering an anion exchange resin. In order to confirm the chloride ion fixation ability of the powder anion exchange resin, chlorine ion penetration resistance test was carried out.

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Repaired concrete columns with fiber reinforced thixotropic mortar: experimental & FEA approach

  • Achillopoulou, Dimitra V.;Arvanitidou, Konstantinia C.;Karabinis, Athanasios I.
    • Computers and Concrete
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    • v.15 no.1
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    • pp.73-88
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    • 2015
  • Following previous studies, the current paper describes the results of an experimental program concerning the repair of reinforced concrete columns by thixotropic pseudo plastic mortar, preformed to analyze and quantify the influence of initial construction damage to the behavior of the repaired element. Five columns (section scale 1:2) were designed according to the minimum requirements of reinforcement of ductility orientated codes' design with variables the percentages of initial construction damages. All were tested in axial compression with repeated cycles up to failure. For comparison reasons, another one of the same characteristics, yet healthy, was constructed and tested as a reference specimen. A numerical study (Finite Element Analysis) was conducted for further investigation of the behavior of the thixotropic mortar as repair material. The results indicate that: a) surpassing a specific amount of damage, columns even suitably repaired present lower strain capacity, b) finite element analysis present the same way of deboning of the repaired material taking into consideration the buckling of the reinforcement bars.

Discussion on the Current Mortar-bar Method (ASTM 0227-90) by Experimental Study (실험적 연구에 의한 현행 모르타르봉 시험법(ASTM C227-90)의 검토)

  • 정지곤;이동영;유신애;황형중
    • The Journal of Engineering Geology
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    • v.6 no.3
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    • pp.155-163
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    • 1996
  • The current ASTM C227-90 is a prescription on the mortar-bar method. This recornrnends that mortar-bars should be made using a mixing ratio by weight of 675 grams aggregate to 300 grams cement, and their initial lengths should be measured in $24{\pm}2$ hours. This method emphasizes that the prepare sample mortar-bars and calculate expansion rates of them. This method requires constant G values (effective gauge lengths) of denominator in the calculation formula, which are fixed either at 10 inches or 250mm. This study, based on experimental approaches, reexamines the suggestions made by those two prescriptions above and important results are summarized in the following. 1. Not only alkali-aggregate reaction but also interaction of interstitial and gel water are responsible for expansion of mortar-bars. This requires partial modification of the current ASTM C227-90. 2. A mixing ratio by volume rather than by weight of aggregate to cement is recommendable for measuring the amount of expansion resulting from alkali-aggregate reaction and from interstitial water. 3. The method of when to measure initial lengths and how to calculate expansion rate suggested by ASThI C227-90 and Cl90-93a should partly be modified for more accurate results.

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Bond Strength of Grout-Filled Splice Sleeve Considering Effects of Confinement (구속효과를 고려한 모르타르 충전식 철근이음의 부착강도)

  • Kim, Hyong-Kee;Ahn, Byung-Ik
    • Journal of the Korea Concrete Institute
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    • v.15 no.4
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    • pp.615-622
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    • 2003
  • The purpose of this study is to propose the more reasonable equation of bond strength of grout-filled splice sleeve. To accomplish this objective, total 60 full-sized specimens were tested under monotonic loading. The experimental variables are compressive strength of mortar, embedment length and size of reinforcing bars. Following conclusions are obtained; 1) If the adequacy of existing equations which estimate the bond strength of grout-filled splice sleeve are investigated, they underestimate the bond strength of grout-filled splice sleeve by 8-18%. Also the existing equations have a tendency to underestimate with decrease in the embedment length of reinforcing bars. 2) From the test result of bond failure, the equation which estimates the confining pressure of grout-filled splice sleeve was proposed by making multiple regression analyses of which independent variables are embedment length of reinforcing bars and compressive strength of mortar. This equation predicted the measured bond capacity of this test more accurately than existing equations and eliminated the deviation according to the embedment length of reinforcing bars.

Strength Characteristics of Epoxy Cement Mortar without Hardening Agent (경화제를 사용하지 않은 에폭시 시멘트 모르타르의 압축강도 특성에 관한 연구)

  • Park, Young-Shik
    • Journal of the Korean Society of Industry Convergence
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    • v.10 no.4
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    • pp.207-211
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    • 2007
  • The durable lifetime of RC structures is shortened by various reasons, which are the generation of cracks in construction and service term, the exterior deterioration according to climatic condition, the surface damage due to chloride attack and the corrosion of reinforced bars. The durability of concrete structures is nevertheless able to be increased by the method and the material of reinforcement and repair. The epoxy resin is widely used for reinforment and repair of concrete because of the superiority in mechanical property, adhesive property, abrasion resistance, impact resistance and chemical resistance. The epoxy cement mortar with hardening agent has a lot of disadvantages that are troublesome mixing work, weakened weatherability and high cost for hardening agent. In this study, the mix proportion of mortar is presented just only with epoxy resin and some admixtures, and the test result of mortar without hardening agent shows the higher strength than the mortar with hardening agent. In the mix proportion, the weight of epoxy resin must be less than 15% of the unit weight of cement, and 10% of unit weight of cement is adequate for the weight of admixtures.

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Bonding Properties of Steel-reinforced Polymer Cement Mortar Evaluated by Pull-off Test and FEM Modeling (폴리머 시멘트 모르타르의 철근부착력 평가를 위한 인발실험과 모델링)

  • Park, Dong-Cheon;Yoneda, Nobutosi;Cho, Bong-Suk
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.3
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    • pp.216-222
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    • 2014
  • Chloride attack to reinforced concrete structures located in seaside can cause a serious problem of durability and maintenance during the service life. Corrosion of reinforced steel bars in concrete decreases the bond strength and finally causes the detachment of concrete cover. Polymer cement mortar is usually adopted to repair the deteriorated RC structures because of its strong bonding property. The recovered load-carrying capacity after the repair was simulated by non-linear FEM analysis. The properties of concrete, repairing materials, bonding materials and reinforced bar were used as input data. Four types of redispersible polymer powders were used as components of polymer cement mortar. Pull-off tests were carried out to examine the bond properties such as rigidity and strength. Effects of a corrosion inhibitor and the loss of reinforced bars due to the corrosion were also considered in this study. FEM modeling and analysis were conducted to propose the universal model. Physical bonding in the relationship between repair materials and steel reinforced bar is more dominant than chemical bonding.

Effects of Cement Type and Fly Ash on the Sulfate Attack Using ASTM C 1012

  • Ahn Nam-Shik
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.130-138
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    • 2004
  • The primary factors that affecting concrete sulfate resistance are the chemistry of the Portland cement and the chemistryandreplacementlevelofmineraladmixtures. In order to investigate the effect of those on the sulfate attack the testing program involved the testing of several different mortar mixes using the standardized test, ASTM C 1012. four different cements were evaluated including one Type I cement, two Type I-II cements, and one Type V cement. Mortar mixes were also made with mineral admixtures as each cement was combined with three different types of mineral admixtures. One Class F fly ash and one Class C fly ash was added in various percent volumetric replacement levels. The expansion measurements of mortar bars were taken and compared with expansion criteria recommended from past experience to investigate the effect of each factor.