• 제목/요약/키워드: monitoring feature

검색결과 475건 처리시간 0.025초

음향 방출법에 의한 공작기계 기어상자의 결함 검출 (Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof)

  • 김종현;김원일
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Laser Weld Quality Monitoring System

  • Park, H.;Park, Y.;S. Rhee
    • International Journal of Korean Welding Society
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    • 제1권1호
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    • pp.7-12
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    • 2001
  • Real time monitoring has become critical as the use of laser welding increases. Plasma and spatter are measured and used as the signal for estimating weld quality. The estimating algorithm was made using the fuzzy pattern recognition with the area of data that is beyond the tolerance boundary. Also, an algorithm that detects the spatter and the localized defect was created in order to kd the partially produced pit and the sudden loss of weld penetration. These algorithms were used in quality monitoring of the $CO_2$ laser tailored blank weld. Statistical program that can display the laser weld quality result and the signal transition was made for the first stage of the remote control system.

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Quantitative Analysis for Plasma Etch Modeling Using Optical Emission Spectroscopy: Prediction of Plasma Etch Responses

  • Jeong, Young-Seon;Hwang, Sangheum;Ko, Young-Don
    • Industrial Engineering and Management Systems
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    • 제14권4호
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    • pp.392-400
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    • 2015
  • Monitoring of plasma etch processes for fault detection is one of the hallmark procedures in semiconductor manufacturing. Optical emission spectroscopy (OES) has been considered as a gold standard for modeling plasma etching processes for on-line diagnosis and monitoring. However, statistical quantitative methods for processing the OES data are still lacking. There is an urgent need for a statistical quantitative method to deal with high-dimensional OES data for improving the quality of etched wafers. Therefore, we propose a robust relevance vector machine (RRVM) for regression with statistical quantitative features for modeling etch rate and uniformity in plasma etch processes by using OES data. For effectively dealing with the OES data complexity, we identify seven statistical features for extraction from raw OES data by reducing the data dimensionality. The experimental results demonstrate that the proposed approach is more suitable for high-accuracy monitoring of plasma etch responses obtained from OES.

Electric Load Signature Analysis for Home Energy Monitoring System

  • Lu-Lulu, Lu-Lulu;Park, Sung-Wook;Wang, Bo-Hyeun
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • 제12권3호
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    • pp.193-197
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    • 2012
  • This paper focuses on identifying which appliance is currently operating by analyzing electrical load signature for home energy monitoring system. The identification framework is comprised of three steps. Firstly, specific appliance features, or signatures, were chosen, which are DC (Duty Cycle), SO (Slope of On-state), VO (Variance of On-state), and ZC (Zero Crossing) by reviewing observations of appliances from 13 houses for 3 days. Five appliances of electrical rice cooker, kimchi-refrigerator, PC, refrigerator, and TV were chosen for the identification with high penetration rate and total operation-time in Korea. Secondly, K-NN and Naive Bayesian classifiers, which are commonly used in many applications, are employed to estimate from which appliance the signatures are obtained. Lastly, one of candidates is selected as final identification result by majority voting. The proposed identification frame showed identification success rate of 94.23%.

A Study of Quality Monitoring System for Manufacturing Process Automation during Laser Tailored Blank Welding

  • Park, Y.W.;Park, H.;Rhee, S.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.45-50
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    • 2003
  • Welding using lasers can be mass-produced in high speed. In the laser welding, performing real-time monitoring system of the welding quality is very important in enhancing the efficiency of welding. In this study, the plasma and molten metal which are generated during laser welding were measured using the UV sensor and IR sensors. The results of laser welding were classified into five categories such as optimal heat input, little low heat input, low heat input, partial joining due to gap mismatch, and nozzle deviation. Also, a system was formulated which uses the measured signals with a fuzzy pattern recognition method which is used to perform real-time evaluation of the welding quality and the defects which can occur in laser welding.

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정면밀링작업에서 절삭력을 이용한 On-Line 표면조도 감시에 관한 연구 (A Study of the on-Line Surface Roughness Monitoring using the Cutting Force in Face Milling Operation)

  • 백대균;고태조;김희술
    • 한국정밀공학회지
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    • 제14권1호
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    • pp.185-193
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    • 1997
  • This paper presents the on-line monitoring of the surface roughness in a face milling operation. The cut- ting force was used to monitor the surface roughness, since the insert run-outs not only deteriorate surface roughness but also change cutting force. AR model and band energy method were taken to extract the fea- tures from the cutting force. The features extracted from AR modelling are more accurate about the moni- toring than those from band energy method, whereas, the computing speed of the former is slow. An artifi- cal neural network discriminated the level of the surface roughness by using the features extracted via signal processing.

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기계학습을 활용한 모바일 반도체 제조 공정에서 동작 전압 예측 (Operating Voltage Prediction in Mobile Semiconductor Manufacturing Process Using Machine Learning)

  • 백인환;장승우;김광수
    • 반도체디스플레이기술학회지
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    • 제22권1호
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    • pp.124-128
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    • 2023
  • 반도체 양산을 진행하며 얻어지는 여러 공정 데이터들로 사용 전압을 예측하여 에너지 효율적인 제품을 위한 목적으로 연구를 시작했다. 각각의 feature들 단독으로 전압을 예측하기 어려웠던 문제를 머신 러닝을 통해, 특히 Ensemble model을 이용함으로써 단일 모델보다 정확한 예측을 할 수 있었다. 더욱 중요한 시사점으로는 feature importance 분석을 통해 모델 예측에 영향이 큰 feature와 작은 feature에 대한 분석이다. 영향도가 높은 feature를 통해 비슷한 계열의 측정값을 늘리고, 낮은 feature 들의 문제점을 개선함으로써 차세대 제품에서 더욱 정확도 높은 모델을 위한 발판을 마련할 수 있었다.

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SVM 기반 자동 품질검사 시스템에서 상관분석 기반 데이터 선정 연구 (Study on Correlation-based Feature Selection in an Automatic Quality Inspection System using Support Vector Machine (SVM))

  • 송동환;오영광;김남훈
    • 대한산업공학회지
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    • 제42권6호
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    • pp.370-376
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    • 2016
  • Manufacturing data analysis and its applications are getting a huge popularity in various industries. In spite of the fast advancement in the big data analysis technology, however, the manufacturing quality data monitored from the automated inspection system sometimes is not reliable enough due to the complex patterns of product quality. In this study, thus, we aim to define the level of trusty of an automated quality inspection system and improve the reliability of the quality inspection data. By correlation analysis and feature selection, this paper presents a method of improving the inspection accuracy and efficiency in an SVM-based automatic product quality inspection system using thermal image data in an auto part manufacturing case. The proposed method is implemented in the sealer dispensing process of the automobile manufacturing and verified by the analysis of the optimal feature selection from the quality analysis results.

Neural network design for Ambulatory monitoring of elderly

  • Sharma, Annapurna;Lee, Hun-Jae;Chung, Wan-Young
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2008년도 추계종합학술대회 B
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    • pp.265-269
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    • 2008
  • Home health care with compact wearable units sounds to be a convenient solution for the elderly people living independently. This paper presents a method to detect fall from the other activities of daily living and also to classify those activities. This kind of ambulatory monitoring enables them to get an emergency help in the case of the fatal fall event and can provide their general health status by observing the activities being performed in daily life. A tri-axial accelerometer sensor is used to get the acceleration anomalies associated with the user's movements. The three axis acceleration data are transferred to the base station sensor node via an IEEE 802.15.4 compliant zigbee module. The base station sensor node sends the data to base station PC for an offline processing. This work shows the feature set preparation using the principal component analysis (PCA) for the designing of neural network. The work includes the most common activities of daily living (ADL) like Rest, Walk and Run along with the detection of fall events from ADL. The angle from the vertical is found to be the most significant feature parameter for classification of fall while mean, standard deviation and FFT coefficients were used as the feature parameter for classifying the other activities under consideration. The accuracy for detection of fall events is 86%. The overall accuracy for ADL and fall is 94%.

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소리 정보를 이용한 철도 선로전환기의 스트레스 탐지 (Stress Detection of Railway Point Machine Using Sound Analysis)

  • 최용주;이종욱;박대희;이종현;정용화;김희영;윤석한
    • 정보처리학회논문지:소프트웨어 및 데이터공학
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    • 제5권9호
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    • pp.433-440
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    • 2016
  • 철도 선로전환기는 열차의 진로를 현재의 궤도에서 다른 궤도로 제어하는 장치이다. 선로전환기의 이상 상황은 탈선 등과 같은 심각한 문제를 발생할 수 있기 때문에, 선로전환기의 스트레스를 지속적으로 모니터링 하는 것은 매우 중요하다. 본 논문에서는 선로전환기가 작동할 때 발생하는 소리 정보를 이용하여 선로전환기의 스트레스를 탐지하는 시스템을 제안한다. 제안하는 시스템은 선로전환기의 동작 시 발생하는 소리 데이터로부터 자질 선택방법을 사용하여 스트레스 탐지에 유효한 감소된 차원의 자질 부분집합을 선택한 후, 기계학습의 대표적 모델인 SVM(Support Vector Machine)을 이용하여 선로전환기의 스트레스 상태 여부를 탐지한다. 테스트용 선로전환기를 실제 구동하며 수집한 소리 데이터를 이용하여, 본 논문에서 제안하는 시스템의 성능을 실험적으로 검증한 바 98%를 넘는 정확도를 확인하였다.