• 제목/요약/키워드: molten steel

검색결과 243건 처리시간 0.028초

알루미늄 합금의 저항점 용접에 관한 연구 ( I ) (A Study on the Resistance Spot Welding of Aluminum Alloy (I))

  • 김상필;홍태민;장희석
    • Journal of Welding and Joining
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    • 제12권4호
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    • pp.127-140
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    • 1994
  • Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

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스테인레스강중의 Ti첨가에 따른 질소용해도 측정 (Measurement of Nitrogen Solubility with Ti addition in Stainless Steel)

  • 이영욱
    • 한국산학기술학회논문지
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    • 제10권11호
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    • pp.3043-3047
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    • 2009
  • 액상의 304스테인레스강중의 질소용해도와 질화물 형성관계를 시료채취법을 이용하여 측정하였으며, 이를 열역학적 함수로 규명하였다. 용융 304스테인레스강의 온도가 높을수록 질소용해도는 증가하였으며, 스테인레스강은 1기압의 질소 분위기하에서 0.3wt.% 이상의 Ti 첨가시 Ti계 질화물이 형성되었다. 또한 스테인레스강중에 Ti 첨가로 형성된 질화물은 TiN으로 판명되었다.

熔融알루미늄 鍍金한 鋼板의 機械的 性質에 關한 硏究 (A Study on Mechanical properties of Aluminized Steel Plate)

  • 김석윤;최종술
    • 한국표면공학회지
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    • 제13권2호
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    • pp.81-86
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    • 1980
  • The mechanical properties of aluminized steel were investigated after the JIS SB 41 plates were dipped in molten aluminum bath. (1) The growth rate of iron-aluminum alloy layer was fast in early stage of alumizing, and then gradually decreased with increasing time. However, over the time period above 10 minutes the growth of alloy layer did not occur. (2) The constituent of alloy layer formed on the steel surface was identified to be intermetallic compound of $Fe_2\;Al_5$. (3) The ultimate tensile strength and elongation of aluminized steel showed a nearly constant value over all thickness below about 0.15 mm. However, both properties decreased rapidly in showed a nearly constant value over all thickness above about 0.20 mm. (4) In case of aluminized steel with greater thickness, crack was formed below yield point of base metal, which is considered to be attributed to the alloy layer failure.

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슬러리 코팅법에 의한 스테인레스 스틸 표면에서의 알루미늄 확산막 제조 및 용융탄산염 내에서의 내식 특성 연구 (A Study on Protection of Stainless Steel Substrate against Corrosion in Molten Carbonate by Formation of Aluminum Diffusive Layer Using a Slurry Coating Method)

  • 남석우;황응림;아나톨리 마가뉵;홍명자;임태훈;오인환;홍성안
    • 전기화학회지
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    • 제3권3호
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    • pp.136-140
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    • 2000
  • 용융탄산염 연료전지의 분리판 재료로 사용되는 스테인레스 스틸은 고온 용융탄산염 분위기에서 부식이 심각하여 일반적으로 표면에 알루미늄 확산막을 코팅함으로써 내식성을 향상시켜 사용하고 있다. 본 연구에서는 기존 방법에 비해 보다 경제적인 슬러리 페인팅 및 열처리에 의한 알루미늄 확산막 형성 방법을 고안하여, 스테인레스 스틸 시편 표면에 알루미늄 확산막을 코팅하고, 산화 분위기의 용융탄산염에서 부식 실험을 수행하였다. $650\~800^{\circ}C$에서 제작된 알루미늄 확산막의 두께는 $25\~80{\mu}m$였으며, 열처리 온도가 높고 열처리 시간이 증가할 수록 알루미늄 확산막의 두께가 증가하였다. 부식 실험 결과 스테인레스 스틸 316L의 용융탄산염에 대한 내식성은 알루미늄 확산막을 표면에 형성시킴으로써 크게 향상되었음을 확인하였다. 또한 분극 실험 결과 슬러리 페인팅 및 열처리 방법에 의하여 알루미늄 확산막이 형성된 시편은 기존의 IVD 및 열처리 방법에 의해 알루미늄 확산막이 제작된 시편과 유사하게 안정한 부동태 피막을 형성함으로써 스테인레스 스틸 316L의 부식을 효과적으로 억제시킴을 알 수 있었다.

급냉 제강 슬래그 대체율과 폴리머 수지에 따른 폴리머 콘크리트의 유동특성에 관한 실험적 연구 (An Experimental Study on the fluidity properties of Polymer Concrete According to Replacement Ratio of Rapidly-Chilled Steel Slag and polymer resin)

  • 최덕진;김재원;선정수;김하석;황의환;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2007년도 추계 학술논문 발표대회
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    • pp.75-78
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    • 2007
  • The steel slag, a by-product which is produced by refining pig iron during the manufacture of steel, is mainly used as road materials after aging. It is necessary to age steel slag for long time in air because the reaction with water and free-CaO in steel slag could make the expansion of volume. This problem prevents steel slag from being used as aggregate for concrete. However, steel slag used in this study was controled by a air-jet method which rapidly cools substance melted at a high temperature. The rapidly-chilled method would prevent from generation of free-CaO in steel slag. Also, Molten steel slag rapidly-chilled by air in high speed becomes a fine aggregate of nearly spherical shape. This study dealt with the influence of the using rate of rapidly-chilled steel slag and polymer resin on fluidity of polymer concrete, as a results Since RCSS has spherical shape and high density, up to replacement ratio of 100%, increases concrete fluidity under same polymer content and decrease polymer content in order to secure the same fluidity

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Si, Mn함유 IF 고강도강의 소둔거동 및 도금특성에 미치는 이슬점 온도의 영향 (Effect of Dewpoints on Annealing Behavior and Coating Characteristics in IF High Strength Steels Containing Si and Mn)

  • 전선호;신광수;손호상;김대룡
    • 대한금속재료학회지
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    • 제46권7호
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    • pp.427-436
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    • 2008
  • The effect of dewpoints on annealing behavior and coating characteristics such as wettability and galvannealing kinetics was studied by annealing 0.3wt%Si - 0.1~0.4wt% Mn added interstitial-free high strength steels(IF-HSS). The 0.3wt%Si-0.1wt%Mn steel exhibited good wettability with molten zinc and galvannealing kinetics after annealing when the dewpoint of $H_2-N_2$ mixed gas was above $-20^{\circ}C$. It is shown that the wettability and galvannealing kinetics are directly related to the coverage of the external(surface) oxide formed by selective oxidation during annealing. At $N_2-15%H_2$ annealing atmosphere, the increase of dewpoint results in a gradual transition from external to internal selective oxidation. The decrease of external oxidation of alloying elements with a concurrent increase of their subsurface enrichment in the substrate, showing a larger surface area that was free of oxide particles, contributed to the improved wettability and galvannealing kinetics. On the other hand, the corresponding wettability and galvannealing kinetics were deteriorated with the dewpoints below $-20^{\circ}C$. The continuous oxide layer of network and/or film type was formed on the steel surface, leading to the poor wettability and galvannealing kinetics. It causes a high contact angle between annealed surface and molten zinc and plays an interrupting role in interdiffusion of Zn and Fe during galvannealing process.

고급강 제조 반응 모델의 검토 : Part. 2. 종합 모델 및 단일 반응 모델 (A Review of Kinetic Model for Production of Highgrade Steel : Part. 2. Complex Reaction Model and Single Reaction Model)

  • 김정인;김선중
    • 자원리싸이클링
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    • 제30권1호
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    • pp.14-25
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    • 2021
  • 고품질 철강의 수요가 증가함에 따라 2차 정련 공정의 중요성이 높아지고 있다. 하지만 공정 시간에 따라 변화하는 용강, 슬래그 및 비금속 개재물의 조성은 정련 공정이 평형 상태가 아님을 의미하며, 정련 공정에서는 용강, 슬래그, 비금속 개재물, 내화물 및 합금 원소 간의 동시 다발적 반응이 일어난다. 다양한 상들의 비평형 상태에서 복잡한 반응을 고려하기 위해, 이전 연구자들은 실험을 통해 도출된 반응 속도 수식들을 기반으로 kinetic 기반의 고급강 제조 정련 시뮬레이션 모델을 발표하였다. 정밀한 시뮬레이션 모델의 개발을 위해 보고된 2차 정련 모델들의 분석 및 검토가 필요하다. 본 연구에서는 국내외로 발표된 정련 공정 관련 종합 모델들 및 단일 반응 모델들에 대하여 검토하고 소개하였다.

가상 현실 기반 철강 공정 조업 교육 시스템 (Virtual-reality-based Operation Training System for Steel Making Process)

  • 최자영;이진휘;김용수;김석
    • 제어로봇시스템학회논문지
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    • 제21권8호
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    • pp.709-712
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    • 2015
  • This paper will introduce the development case study about virtual-reality-based operation training system for steel making process. Steel making process consist iron making process to create liquid steel, pig iron, by reduction process, steel making process to make molten steel by refining, continuous casting process to make slab, and rolling process to make final product like coil, plate. This steel making process deals with liquid and solid products, so facilities of steel making process are very various and complicated. In addition, according to various customer requirements, the recycle of facilities and recipes changing have been fast. So the training for skilled operators is very important point. In this paper, we develop steel making training system based virtual reality for training skilled operator. This system consists of virtual machine, virtual HMI, and virtual control panel. And for fitting the characteristics of each process and increasing the education effectiveness, we develop dynamic methods like the method of dynamic education system configuration, initial facilities setup operation education system, and etc.