• Title/Summary/Keyword: molding stability

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A Comparison of the Effect of Fabrication Methods on Static Strength of Polymer Based Composites under the Low Temperature Range (적층 방법에 따른 고분자 기지 복합재의 저온 영역 하에서 정적 강도 변화의 비교)

  • ;;;Piyush K. Dutta
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.196-201
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    • 2003
  • When the structures are used in cold regions, the mechanical properties and dimension stability of the blade will be changed. The proposal of this study is to test the durability of the structures in cold regions. It is necessary to select the most comfortable materials and fabrication processes for more stable structures in cold regions. To select the most comfortable materials and processes, the static strength has to know through the tensile static tests at the severe condition as cold regions. First, the tensile static specimens made by RIM (Resin injection molding) process & vacuum bagging process with reinforcement materials and resin. Tensile static tests were carried out on three laminate lay-ups (carbon prepreg, carbon fiber dry fabric) at different test temperature($24^{\circ}C$, $-30^{\circ}C$), determining properties such as the mechanical strength, stiffness and strain to failure. At different test temperature, in order to test the tensile strengths of these specimens used the low temperature chamber. Next, the results of this test were compared with each other. Finally, the most comfortable materials and fabrication processes can select based on these results. The results show the changes in the static behavior of three laminate lay-ups at different test temperatures. At low temperatures, the static strengths are higher than the ones at room temperature.

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Manufacture of Artificial stone using Wasts Stone and Powder Sludge (폐석 및 석분 슬러지를 활용한 인조석판재의 제조)

  • 손정수;김병규;김치권
    • Resources Recycling
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    • v.4 no.1
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    • pp.4-11
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    • 1995
  • The amounts of waste stone and stone powder sludge that occurred in the quarry and processing plant of s stone plates, have been increased with the development of stone industry. The manufactunng process of 따tificial s stone was studied to reduce the outlet of these wastes and utilIze them as raw materials for architecture, interior decoration and art work. In order to compare the properties of artiflcial stone with those of natural building-stone, the physi$\alpha$II properties of artificial stone such as specific gravity, absorption ratio, elastic wave velocity, compressive s strength, tensile strength, shore hardness, elasticity and Poission's ratio were measured. From the mesaured d data of physical properties, it was found that physical propertIes of artificial stone were controlled by homogeneous m mixing ratio of constituents, molding pressure, and amount of binder. Also, from the thermo-gravimetric analysis, it was found that artIfIcial stone manufactured had a good thermal stability up to $300^{\circ}C$. It was concluded that t the optimum conditions for manufacturing process of artificial stone were $200kg/\textrm{cm}^2$ of molding pressure, 12-15 w weight % of binder amounts.

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Modification of Linear Polyphenylene Sulfide with Functional Elastomers and Its Properties (기능성 엘라스토머를 이용한 선형 폴리페닐렌 설파이드의 개질 및 그 특성)

  • Kim, Sungki;Hong, In-Kwon;Lee, Sangmook
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.399-404
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    • 2013
  • In order to develop the blends with good long-term thermal stability and tensile elongation, the blends of polyphenylene sulfide (PPS) and 7 kinds of elastomer were tested. PPS/elastomer (90/10, 80/20, 70/30) blend samples were prepared by compression molding after twin screw extrusion or punching after sheet extrusion. Rheological, mechanical property and morphology of the blends were analyzed by capillary rheometer, UTM, impact tester, and SEM. For long-term thermal stability tests, the mechanical properties were measured again after the samples were stored in a convection oven for a week. The tensile strengths were almost same regardless of kinds of elastomer and the tensile elongation was the maximum for the PPS/m-EVA blend. As the content of elastomer increased, the elongation increased but delamination occurred at 30 wt% of elastomer content. The tensile strength increased but the elongation decreased seriously after thermal aging. Many problems related with PPS processing could be solved by adding a small amount of the elastomers partially compatibile with PPS and it would be applicable to develop various PPS grades.

Development of Carbon Composite Bipolar Plates for Vanadium Redox Flow Batteries

  • Lee, Nam Jin;Lee, Seung-Wook;Kim, Ki Jae;Kim, Jae-Hun;Park, Min-Sik;Jeong, Goojin;Kim, Young-Jun;Byun, Dongjin
    • Bulletin of the Korean Chemical Society
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    • v.33 no.11
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    • pp.3589-3592
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    • 2012
  • Carbon composite bipolar plates with various carbon black contents were prepared by a compression molding method. The electrical conductivity and electrochemical stability of the bipolar plates have been evaluated. It is found that the electrical conductivity increases with increasing carbon black contents up to 15 wt %. When the carbon black contents are greater than 15 wt %, the electrical conductivity decreases because of a poor compatibility between epoxy resin and carbon black, and a weakening of compaction in the carbon composite bipolar plate. Based on the results, it could be concluded that there are optimum carbon black contents when preparing the carbon composite bipolar plate. Corrosion tests show that the carbon composite bipolar plate with 15 wt % carbon black exhibits better electrochemical stability than a graphite bipolar plate under a highly acidic condition. When the optimized carbon composite bipolar plate is applied to vanadium redox flow cells, the performance of flow cells with the carbon composite bipolar plate is comparable to that of flow cells with the graphite bipolar plate.

Synthesis and Curing Behavior of Crystalline Biphenyl Epoxy Resin (결정성 바이페닐 에폭시 합성 및 경화 거동 연구)

  • Choi, Bong-Goo;Choi, Ho-Kyoung;Choi, Jae-Hyun;Choi, Joong-So
    • Korean Chemical Engineering Research
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    • v.58 no.1
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    • pp.44-51
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    • 2020
  • The basic catalyst 1-benzyl-3-methyl-imidazolium hexafluoroantimonate (BMH) was synthesized and analyzed by FT-IR and 1H-NMR. A crystalized biphenyl-based epoxy was synthesized by using tetramethyl biphenol (TMBP) and epichlorohdrine. In order to consider the curing tendency of the synthesized BMH, the mass ratio was changed to 0.5, 1.0, 2.0 wt.% under heated conditions and the curing tendency was analyzed by differential scanning calorimeter (DSC). As a result, the BMH catalyst showed a fast curing result in the stepwise heating pr℃ess of the biphenol-A epoxy and the cationic polymer. From these results, the BMH catalyst showed excellent thermal stability as a potential heat curing catalyst. In addition, we considered the application possibility of epoxy molding compound (EMC) which required a skeleton structure and a high heat resistance because the synthesized biphenyl epoxy had a characteristic of rapidly lowering viscosity at a constant temperature and a rigid skeleton structure of biphenol. As a result, it was confirmed that the TMBP-based epoxy developed in this study was composed of a crystalline structure, and a curing reaction was observed with a Novolac resin at a high temperature. In the presence of a catalyst, a curing reaction was observed around 150 ℃ and thus TMBP-based epoxy was successfully applied as a raw material of EMC.

Fiber Loading Effect on the Interlaminar, Mechanical, and Thermal Properties of Novel Lyocell/Poly(butylene succinate) Biocomposites (새로운 라이오셀/poly(butylene succinate) 바이오복합재료의 층간전단, 기계적, 열적 특성에 미치는 섬유함량의 영향)

  • Lee, Jae Young;Kim, Jin Myung;Cho, Donghwan;Park, Jong Kyoo
    • Journal of Adhesion and Interface
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    • v.10 no.2
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    • pp.106-112
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    • 2009
  • In the present work, novel biocomposites made with biodegradable Lyocell woven fabrics and poly (butylene succinate) were successfully fabricated for the first time. Lyocell/poly(butylene succinate) biocomposites with different fiber loadings of 0, 30, 40, 50 and 60 wt% were prepared by compression molding with a sheet interleaving manner. The effect of Lyocell fabric loading on the interlaminar shear strength, tensile and flexural properties, heat deflection temperature, thermal expansion behavior, and thermal stability of the biocomposites was investigated. The properties strongly depended on the fabric loading and the results were consistent with each other. It was demonstrated that the Lyocell fabrics played a remarkable role in improving the properties of poly(butylene succinate) resin by incorporating the fabrics into the resin. The greatest inter-laminar, tensile, flexural and thermal properties of the biocomposites were obtained with Lyocell fabrics of 50% by weight.

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Installation and Safety Evaluation of Tracking-type Floating PV Generation Structure (추적식 수상 태양광발전 구조물의 시공 및 안전성 평가)

  • Jang, Min-Jun;Kim, Sun-Hee;Lee, Young-Geun;Woo, Sang-Byock;Yoon, Soon-Jong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.1
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    • pp.1-8
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    • 2014
  • Pultruded glass fiber reinforced polymeric plastic (PFRP) and FRP member manufactured by sheet molding compound (SMC) have superior mechanical and physical properties compared with those of conventional structural materials. Since FRP has an excellent corrosion-resistance and high specific strength and stiffness, the FRP material may be highly appreciated for the development of floating-type photovoltaic (PV) power generation system. In this paper, advanced floating PV generation system made of PFRP and SMC is designed. In the design, it includes tracking solar altitude by tilting photovoltaic arrays and tracking solar azimuth by spinning structures. Moreover, the results of the finite element analysis (FEA) are presented to confirm stability of entire structure under the external loads. Additionally, installation procedure and mooring systems in the Hap-Cheon Dam are discussed and the measurement of strain under the actual circumstances is conducted for assuring stability of actually installed structures. Finally, by comparison with allowable stress, appropriate safety of structure is confirmed to operate the system.

Effects of nucleating agents and plasticizers on the crystallinity and crystal structure of PLA(PolyLactic Acid) (핵제 및 가소제 첨가에 따른 PLA(PolyLactic Acid)의 결정화도 개선 및 결정구조에 관한 연구)

  • Park, Eun-Jo;Park, Hern-Jin;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.914-920
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    • 2015
  • In this paper, the crystal structure and the crystallinity of PLA(PolyLactic Acid) were studied. PLA is a eco-friendly thermoplastic which completely decomposed by microorganisms, but has low thermal stability and low degree of crystallinity. The low crystallization rate makes the cycle time of injection molding longer and the degree of crystallinity lower. It is a very big disadvantage comparing the other thermoplastics. We improved the degree of crystallinity and the crystallization rate by introducing nucleating agents and plasticizer, and discussed the mechanism.

Cure simulation in LED silicone lense using dynamic reaction kinetics method (승온 반응속도식을 이용한 LED용 실리콘 렌즈의 경화공정해석)

  • Song, Min-Jae;Hong, Seok-Kwan;Park, Jeong-Yeon;Lee, Jeong-Won;Kim, Heung-Kyu
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.46-49
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    • 2014
  • Silicone is recently used for LED chip lense due to its good thermal stability and optical transmittance. In order to predict residual stress which causes optical briefringence and mechanical warpage of silicone, finite element analysis was conducted for curing process during silicone molding. For analysis of curing process, a dynamic cure kinetics model was derived based on the differential scanning calorimetry(DSC) test and applied to the material properties for finite element analysis. Finite element simulation result showed that the slow cure reduced abrupt reaction heat and it was predicted decrease of the residual stress.

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Evaluation on the Effect of Beads for Adhesive Improvement of CFRP and Aluminum (이종소재인 CFRP와 알루미늄의 접착력 향상을 위한 Bead의 영향 평가)

  • Shin, Dong-Woo;Kim, Jin-Jae;Lee, Jong-Hyuk;Kwon, Il-Jun;Park, Sung-Min
    • Composites Research
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    • v.30 no.4
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    • pp.254-260
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    • 2017
  • In this paper, we investigated the application method and properties of 0.1 mm, 0.2 mm and 0.3 mm beads, which can secure a certain thickness due to the molding stability of joint surfaces of different materials (aluminum and composite). In order to verify this, the influence was evaluated according to the thickness of the adhesive in the Double lap test and the FEM simulation. As a result, it was confirmed that as the content of the bead of the adhesive increased more than 1%, the strength of the adhesion increased and the elongation decreased. We confirmed as the size of the bead became larger, the rigidity became lower and the elongation increased.