• Composites Research
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• 제35권3호
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• pp.188-195
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• 2022

본 논문은 멀티스케일 공정-구조 해석의 방법론을 제안하고 단섬유층과 직물층으로 이루어진 배터리 하우징 파트에 적용한다. 특별히 마이크로스케일 대표체적요소(RVE: Representative Volume Element)안 기지의 불확정성을 고려하였다. 마이크로스케일의 RVE내 기지 물성의 랜덤한 공간내 분포는 KLE(Karhunen-Loeve Expansion)을 통해 구현하였다. 공간상 랜덤분포된 기지 물성을 갖는 RVE의 유효 물성을 전산균질화를 통해 얻어 매크로스케일 유한요소 모델에 매핑하였다. 또한 하이브리드 공정해석을 통해 압축 성형 해석으로부터 얻은 잔류응력과 섬유배향을 매핑한 유한요소 모델과 드레이핑 공정 해석결과로부터 얻어진 섬유배향을 매핑한 모델을 결합하였다. 본 연구에 제안된 방법은 배터리 하우징 뿐만 아니라 다양한 재료 구성을 갖는 복합재료의 공정-구조해석을 통해 설계요구도를 엄밀하게 평가할 수 있을 것이라 기대된다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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• pp.213-214
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• 2006

The results of investigations in screw design for metall injection molding (MIM) will be presented. The consistency of cavity pressure, metering time and MFQ (monitoring of feedstock quality; parameter measured during metering) was chosen to compare different screws. A simulation program was used to optimize the conveying and melting mechanisms in the plastification unit. The theoretical background of this simulation programm will be explained.

• 한국유변학회:학술대회논문집
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• 한국유변학회 2000년도 추계 학술발표회 논문집
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• pp.91-94
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• 2000

• Composites Research
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• 제33권2호
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• pp.61-67
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• 2020

프리폼 성형은 섬유 직조물을 이용한 RTM 성형에 있어서 매우 중요한 부분을 차지하고 있다. 탄소 섬유 직조물의 프리폼의 변형은 소재의 강도에 영향을 미치며, 그 중 전단 잠김 각도를 넘어서는 힘이 작용하게 되면 제품에 주름이 발생되어 RTM공정 시 불량발생의 원인이 된다. 그러므로 본 연구에서는 탄소섬유직조물의 전단변형 허용치를 정량화하고 실제 직조물의 성형과 수치모사를 이용하여 성형 특성을 검증하고자 한다. 그 결과 섬유 방향의 설정에 따른 주름의 특성을 확인하고 그 결과를 평가하였다. 앞에 언급한 물성 측정 결과들을 이용하여 수치해석을 수행하였고, 이 결과를 실험 결과와 비교 분석하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.111-114
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• 2005

Experimental and numerical studies were carried out in order to investigate the processability and the transcriptability of the injection molding of micro structures. For this purpose, we designed a mold insert having micro rib patterns on a relatively thick base part. Mold insert has a base of 2mm thickness, and has nine micro ribs on that base plate. Width and height of the rib are $300{\mu}m\;and\;1200{\mu}m$, respectively. We found a phenomenon similar to 'race tracking', due to 'hesitation' in the micro ribs. As the melt flows, it starts to cool down and melt front located in the ribs near the gate cannot penetrate further because the flow resistance is large in that almost frozen portion. When the base is totally filled, the melt front away from the gate is not frozen yet. Therefore, it flows back to the gate direction through the ribs. Consequently, transcriptability of the rib far from the gate is better. We also verified this phenomenon via numerical simulation. We further investigated the effects of processing conditions, such as flow rate, packing time, packing pressure, wall temperature and melt temperature, on the transcriptability. The most dominant factor that affects the flow pattern and the transcriptability of the micro rib is flow rate. High flow rate and high melt temperature enhance the transcriptability of micro rib structure. High packing time and high packing pressure result in insignificant dimensional variations of the rib. Numerical simulation also confirms that low flow rate causes a short shot of micro ribs and high wall temperature helps the filling of the micro ribs.

• 유변학
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• 제11권2호
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• pp.153-158
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• 1999

가스사출시 두개이상의 가스흐름가능방향이 존재 할 때 가스는 선택적인 방향으로 흐르게는데 여기에서는 이 가스흐름 방향을 예측하는 방법을 제시하였다. 지금까지는 가스흐름방향은 가스의 하류에 있는 수지의 저항값, 즉 압력손실필요량을 비교하여 예측되어 왔는데 이방법은 대부분의 경우에 정확한 예측력을 가지고 있었다. 그러나 수지의 저항값 또는 압력손실필요량을 비교하는 방법이 실제에는 경우에따라 맞지 아니하였다. 이 연구에서는 수지속도비교가 압력손실필요량비교 보다 한단계위의 판단기준(criterion)이 되는 것을 설명하고 그예를 들어 증명 하고 있다. 압력손실필요량비교 대신 수지속도비교방법을 쓰면 예외없이 모든 경우 정확하게 가스흐름방향을 예측을 할수 있다.

• 소성∙가공
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• 제18권2호
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• pp.122-127
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• 2009

The injection mold with multi-cavity is essential for mass production of plastic products. Multi-cavity molds are designed to geometrically balanced runner system to uniformly fill to each cavity. However, despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed in injection molding. To solve these problems, many studies such as Melt Flipper, RC Pin, and others have been presented. The results of these studies have been an effect on filling balances in multi-cavity molds. But, those have had a limitation that additional insert parts must have existed in the mold. In this study, a new runner system is suggested for filling balance between cavity to cavity using "Melt-Buffer" with simple change of runner shape. A series of simulation to confirm feasibility of Melt-Buffer's effects was conducted using injection molding CAE program. Also, a series of injection molding experiment was conducted using plastic materials such as ABS and PP. As results of this study, feasibilities of filling balances by Melt-Buffer were confirmed.

• Design & Manufacturing
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• 제6권1호
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• pp.84-89
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• 2012

Silicone is recently used for LED chip encapsulment due to its good thermal stability and optical transmittance. In order to predict residual stress which causes optical briefringence and mechanical warpage of silicone, finite element analysis was conducted for both curing and cooling process during silicone molding. For analysis of curing process, a cure kinetics model was derived based on the differential scanning calorimetry(DSC) test and applied to the material properties for finite element analysis. Finite element simulation result showed that the curing as well as the cooling process should be designed carefully so as to reduce the residual stress although the cooling process plays the bigger role than curing process in determining the final residual stress state. In addition, birefringence experiment was carried out in order to observe residual stress distribution. Experimental results showed that cooling-induced birefringence was larger than curing-induced birefringence.

• 소성∙가공
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• 제19권3호
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• pp.152-159
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• 2010

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner, and has been recently applied to the injection molding due to its capability of rapid heating and cooling of mold surface. The present study covers a three-dimensional finite element analysis to investigate heating efficiency and structural safety of the induction heating process of an injection mold. To simulate the induction heating process, an integrated simulation method is proposed by effectively connecting an electromagnetic field analysis, a transient heat transfer analysis and a thermal stress analysis. The estimated temperature changes are compared with experimental measurements for various types of induction coil, from which heating efficiency according to the coil shape is discussed. The resulting thermal stress distributions of the mold plate for various types of induction coils are also evaluated and discussed in terms of the structural safety.

• 한국결정성장학회지
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• 제26권6호
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• pp.258-262
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• 2016

Foam reaction injection molding (FRIM) is a widely used process for manufacturing polyurethane foam with complex shapes. The modified theoretical model for polyurethane foam forming reaction during FRIM process was established in our previous work. In this study, using the modified model, parametric study for FRIM process was performed in order to optimize experimental conditions of FRIM process such as initial temperature of mold, thickness of mold, and injection amount of polymerizing mixture. In addition, we applied the modified model to real application of refrigerator cabinet to determine optimal manufacturing conditions for polyurethane FRIM process.