• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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• pp.184-187
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• 2003

Complete prediction of second order permeability tensor for three dimensional circular braided preform is critical to understand the resin transfer molding process of composites. The permeability can be predicted by considering resin flow through the multi-axial fiber structure. In this study, permeability tensor for a 3-D circular braided preform is calculated by solving a boundary problem of a periodic unit cell. Flow field through the unit cell is obtained by using a 3-D finite volume method (FVM) and Darcy's law is utilized to obtain permeability tensor. Flow analysis for two cases that a fiber tow is regarded as impermeable solid and permeable porous medium is carried out respectively. It is found that the flow within the intra-tow region of the braided preform is negligible if inter-tow porosity is relatively high but the flow through the tow must be considered when the porosity is low. To avoid checkerboard pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity variation is proposed on the basis of analytic solutions. Permeability of the braided preform is measured through a radial flow experiment and compared with the permeability predicted numerically.

• Composites Research
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• 제28권5호
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• pp.291-296
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• 2015

본 연구에서는 자동차 구조물의 경량화를 위해 자연섬유 복합재료를 적용하여 차량용 패널의 구조 설계 및 해석을 수행하였다. 구조 설계를 위해 Flax/vinyl ester 복합재료를 적용하였다. 섬유 복합재 패널의 제조공법은 VARTML(Vacuum Assisted Resin Transfer Molding-Light) 제조공법이 적용되었다. 구조 설계 후 충돌에 의한 구조물의 안전성을 분석하기 위해 충돌 실험을 수행하였다. 충돌 실험은 유럽 보행자 보호 기준에 맞게 수행하였으며 해석 결과를 검증하기 위하여 시편을 제작해 충격 실험을 수행하였다. 또한 충격 손상 후 구조물의 잔류강도를 측정하기 위해 손상을 가한 시편의 압축강도 실험을 수행하였다.

• Composites Research
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• 제28권2호
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• pp.46-51
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• 2015

본 연구에서는 차량용 본넷의 구조 설계 및 해석을 수행하였다. 구조 설계를 위해 아마/비닐 에스테르 복합재료가 적용되었다. 아마 섬유 복합재 본넷의 제조공법은 VARTML(Vacuum Assisted Resin Transfer Molding-Light) 제조공법이 적용하였다. VARTML 공법은 한쪽 면은 견고한 금형을 사용하고 다른 면은 진공과 함께 유연한 금형을 사용하여 압력차를 이용하여 내부에 적층된 섬유에 수지를 신속하게 함침 시켜 성형하는 방법이다. 아마/비닐 에스테르 패널로 부터 시편을 가공하여 재료의 기계적 물성치를 획득하기 위한 시편 시험을 수행하였다. 이를 기반으로 자동차 본넷의 구조 설계를 수행하였다.

• 한국정밀공학회지
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• 제24권4호
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• pp.153-158
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• 2007

Recently nano imprint lithography to fabricate photonic crystal on polymer is preferred because of its simplicity and short process time and ease of precise manufacturing. But, the technique requires the precise mold as an imprinting tool for good replication. These molds are made of the silicon, nickel and quartz. But this is not desirable due to complex fabrication process, high cost. So, we describe a simple, precise and low cost method of fabricating PDMS stamp to make the photonic crystals. In order to fabricate the PDMS mold, we make the original pattern with designed hole array by finding the optimal electron beam writing condition. And then, we have tried to fabricate PDMS mold by the replica molding with ultrasonic vibration and pressure system. We have used the cleaning process to solve the detaching problem on the interface. Using these methods, we acquired the PDMS mold for photonic crystals with characteristics of a good replication. And the accuracy of replication shows below 1% in 440nm at diameter and in 610nm at lattice constant by dimensional analysis by SEM and AFM.

• 한국산업보건학회지
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• 제25권2호
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• pp.166-173
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• 2015

Objectives: The purpose of this study was to evaluate cobalt concentrations in airborne inhalable, total and respirable dust from manufacturing industries using cobalt. Methods: To compare cobalt concentrations, three types of dust samplers(a 37mm closed cassette sampler, Institute of Occupational Medicine(IOM) sampler, and Aluminum cyclone sampler) were used. The analysis of cobalt concentrations was conducted using AAs based on the NIOSH 7300 method. Results: The geometric mean of cobalt concentration in total dust was $1.47{\mu}g/m^3$, and the rate of excess of the Korean Occupational Exposure Limit(KOEL) was 10.0%. The geometric mean concentrations of cobalt in super alloy manufacturing industries were higher than those in plating industries, and molding operations showed higher exposure levels to cobalt than did other operations. Conclusions: The rate of cobalt concentration in inhalable dust from super alloy manufacturing industries exceeding the Workplace Exposure Limit(WEL) as recommended by the Health & Safety Executive(HSE) was 7.1%, which means proper work environmental management is required through wet work environments. Given that molding operations had higher cobalt concentrations, it is necessary to apply measures such as local exhaust for reducing airborne dust in cobalt manufacture industries.

• 한국기계가공학회지
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• 제8권3호
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• pp.62-67
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• 2009

Pt thin films on Cr or Ti interlayer were deposited onto a tungsten carbide(WC) substrate by the ion beam assisted DC magnetron sputtering. The various atomic percent of Cr and Ti underneath of the Pt films were prepared to examine the total thin film characteristics. The microstructure and surface analysis of the specimen were conducted by using the SEM, XRD and AFM. Mechanical properties such as hardness and adhesion strength of Pt thin film also were examined. The interlayer of pure Ti was formed with 40 nm thickness while that of pure Cr was done with 50 nm as standard reference. The growth rate of either Cr or Ti thin film was almost same under the same deposition conditions. The SEM images showed that anisotropic grain of Pt thin films consisting of dense columnar structures irrespectively grew from the different target compositions. The values of hardness and adhesion strength of Cr/Pt thin film coated on a WC substrate were higher than those of Ti/Pt thin film.

• 한국전기전자재료학회논문지
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• 제24권10호
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• pp.790-793
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• 2011

In this study, the surface modification for a silicon(Si) mold using $CHF_3$ inductively coupled plasma(ICP). The conditions under that plasma was treated a input ICP power 600 W, an operating gas pressure of 10 mTorr and plasma exposure time of 30 sec. The Si mold surface became hydrophobic after plasma treatment in order to $CF_x$(X= 1,2,3) polymer. However, as the de-molding process repeated, it was investigated that the contact angle of Si surface was decreased. So, we attempted to investigate the degradation mechanism of the accurate pattern transfer with increasing the count of the de-molding process using scanning electron microscope (SEM), contact angle, and x-ray photoelectron spectroscopy (XPS) analysis of Si mold surface.

• Tribology and Lubricants
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• 제35권2호
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• pp.106-113
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• 2019

We investigated the application of tetrahedral amorphous carbon (ta-C) coatings to fabricate a glass lens manufactured using a glass molding process (GMP). In this work, ta-C coatings with different thickness (50, 100, 150 and 200 nm) were deposited on a tungsten carbide (WC-Co) mold using the X-bend filter of a filtered cathode vacuum arc. The effects of thickness on mechanical and tribological properties of the coating were studied. These ta-C coatings were characterized by atomic force microscopy, scanning electron microscopy, nano-indentation measurements, Raman spectrometry, Rockwell-C tests, scratch tests and ball on disc tribometer tests. The nano-indentation measurements showed that hardness increased with an increase in coating thickness. In addition, the G-peak position in the Raman spectra analysis was right shifted from 1520 to $1586cm^{-1}$, indicating that the $sp^3$ content increased with increasing thickness of ta-C coatings. The scratch test showed that, compared to other coatings, the 100-nm-thick ta-C coating displayed excellent adhesion strength without delamination. The friction test was carried out in a nitrogen environment using a ball-on-disk tribometer. The 100-nm-thick ta-C coating showed a low friction coefficient of 0.078. When this coating was applied to a GMP, the life time, i.e., shot counts, dramatically increased up to 2,500 counts, in comparison with Ir-Re coating.

• 열처리공학회지
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• 제34권1호
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• pp.17-24
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• 2021

In this study, Ti-X (X=Mn, Fe, Mo) powder alloys were designed and manufactured by both powder metallurgy (PM) and metal powder injection molding (MIM) process to improve strength and formability compared to CP-Ti powder materials. It was found that the lamellar microstructure consisted of α and β phases was formed in PM-processed alloys. However, MIM-processed alloys showed not the lamellar microstucture but the equiaxed α + β microstructure. It was also revealed that the contents of X component and feedstock were not affected to microstructure evolution. The reason why different microstructure was appeared between PM-processed and MIM-processed alloys is not clear yet, but supposed to be the effect of intersticial elements such as C, H and N derived from feedstock during debinding process of MIM.

• 패션비즈니스
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• 제26권5호
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• pp.122-134
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• 2022

This study is conducted on hardening leather with improved firmness and stability of shape, based on research on types and thickness of leather. The purpose of this study is to test the physical properties of the leather for molding to prepare the foundation for leather molding based on the test results using four methods by thickness of Vegetable and Split. The tests were conducted using a total of five leather types, including three types of vegetable leathers and two types of split, by thickness. Based on the testing method for leathers in KS M 6882, the tests were performed at 27℃ with relative humidity of 65±20%. The samples were prepared with cowhide, size 9cm× 2cm. The measurement parameters are length and width. thickness, volume, mass, density. Regarding the hardening treatment method, changes in appearance and major physical characteristics of leather were reviewed by soaking in hot water, dry heating, hammering, waxing, and olive oil coating. The study results are as follows. In planar works, it is judged that hardening work using a hammer is more suitable for stiffness or density in order to prevent easy breakage with adult muscle density, rather than boiling water or baking. In conclusion, there is no curling, soot, or breaking phenomenon, and the densest curing method is 50℃ for 20 sec of V2 and 75℃ for 60 sec of V2 in boiling water. The combination of paraffin treatment improve waterproof and quality.