• Title/Summary/Keyword: molding Analysis

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A Study on the Development of Stress Optic Law Considering Residual Stress in Photoelastic Experiment(II) -Application of Stress Optic Law Considering of Residual Sterss- (잔류응력을 고려한 광탄성실험의 광응력법칙 개발에 관한 연구 (2) -잔류응력을 고려한 광응력법칙의 응용-)

  • 서재국;황재석;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1810-1821
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    • 1995
  • Photoelastic experiment has been used to analyze stress of structure and stress in the vicinity of crack tip etc.. Model experiment such as photoelastic experiment has been restricted by problem of residual stress in the photoelastic model material. They are generated by molding, cutting and time effects etc.. They produce some errors in the results of photoelastic experiment data. In this paper, stress optic law considering residual stress already developed by authors was applied to the stress concentration problem and fracture mechanics. Although the specimen was bad with residual stress, we could obtain good results by using the stress optic law considering residual stress. It was found that the stress optic law of photoelastic experiment could be applied to the stress analysis of bimaterial.

Effect of the Amount of Free Silicon on the Tribological Properties of Si-SiC (Free Silicon 함량에 따른 Si-SiC 복합재료의 마찰 마모 특성)

  • 김인섭;이병하
    • Journal of the Korean Ceramic Society
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    • v.31 no.5
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    • pp.520-528
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    • 1994
  • An investigation was carried out to understand the effect of the amount of free silicon on the tribological properties of Si-SiC. The specimens of dense Si-SiC composites with various amount of free silicon were fabricated in the temperature of 175$0^{\circ}C$ after molding under various pressure. Wear properties were measured by ball-on-plate wear tester under the constant weight of 4 Kgf at constant sliding speed of 500 mm/sec in water. As the result, the Rockwell hardness and fracture strength of Si-SiC composites remained nearly constant up to 16.62 vol% of free silicon in the Si-SiC microstructure. The Si-SiC composites containing the free silicon of 16.62 vol% was considered to be prominent in the tribological properties, which had the friction coefficient of 0.08 and the specific wear rate of 2.4$\times$10-8$\textrm{mm}^2$Kgf-1. The analysis of the wear surface indicated the complicated processes occuring on the surface such as fine polishing, abrasion, microfracture.

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An Analysis of Insulating Reliability in Polyethylene for High Frequency Molding Materials (고주파 성형 재료용 폴리에칠렌의 절연 신뢰도 분석)

  • Park, Geon-Ho;Kim, Ki-Joon;Wang, Jong-Bae;Shin, Chul-Ki;Kim, Jin-Sa;Lee, Joon-Ung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.10a
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    • pp.64-67
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    • 2000
  • In this study, the DC dielectric breakdown of polyethylene used for clothing material of cable was experimented and then its data were simulated by Weibull distribution probability. The dielectric breakdown characteristics in polyethylene were examined and various effects of the DC dielectric breakdown on polyethylene were also discussed.

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Deformation Behavior of MEMS Gyroscope Package Subjected to Temparature Change (온도변화에 따른 MEMS 자이로스코프 패키지의 변형측정)

  • Joo, Jin-Won;Choi, Yong-Seo;Choa, Sung-Hoon;Song, C.M.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1407-1412
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    • 2003
  • In MEMS devices, packaging induced stress or stress induced structure deformation become increasing concerns since it directly affects the performance of the device. In this paper, deformation behavior of MEMS gyroscope package subjected to temparature change is investigated using high-sensitivity $Moir{\acute{e}}$ interferometry. Using the real-time $Moir{\acute{e}}$ setup, fringe patterns are recorded and analyzed at several temperatures. Temperature dependent analyses of warpages and extensions/contractions of the package are presented. Linear elastic behavior is documented in the temperature region of room temperature to $125^{\circ}C$. Analysis of the package reveals that global bending occurs due to the mismatch of thermal expansion coefficient between the chip, the molding compond and the PCB.

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CAE 해석결과를 반영한 플라스틱 렌즈의 광선추적 기법

  • Park, Geun;Lee, Sang-Kyu;Mo, Pil-Sang;Jeon, Kwang-Sik
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.51-51
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    • 2004
  • 렌즈는 광학제품의 성능에 직접적인 영향을 미치는 주요 부품으로서, 고정도의 형상 및 안정된 내부물성을 요구하는 정밀 부품이다. 광학 렌즈는 특정 광학계 내에서 입사광이 원하는 위치에 초점을 맺을 수 있도록 굴절시켜주는 역할을 하며, 이를 위해 초점거리, 배율, 렌즈의 성능 등을 종합적으로 고려하여 렌즈의 형상을 설계해야 한다. 이러한 설계과정은 기하광학에 기반한 광선추적(Ray tracing) 기법을 통해 이루어지며, 주로 CodeV, OSLO 등의 상용 광학계설계 소프트웨어를 사용하여 수행되고 있다.(중략)

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Coupled Analysis of Injection Molding Filling and Fiber Orientation including In-Plane Velocity Gradient Effect (평면 속도구배 효과를 포함한 사출성형 충전유동과 섬유배향의 연계 해석)

  • 권태헌
    • The Korean Journal of Rheology
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    • v.6 no.2
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    • pp.104-118
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    • 1994
  • 단섬유 보강 플래스틱 재료의 사출성형 충전공정에서 금형재의 유동장이 섬유 배향 상태를 형성하는데 중요한 역할을 할 뿐만 아니라 섬유의 배향상태가 역으로 유동장에 영향 을 미친다. 충전유동과 섬유 배향의 연계해석을 위하여 단섬유에 의한 추가적인 응력을 포 함하는 Dinh과 Armstrong의 이방성 구성방정식을 충전유동의 해석에 도입하였다. 평명방향 으로의 속도구배에 의한 응력을 고려하여 새롭게 유도된 압력 지배방정식과 에너지방정식을 유한요소법과 유한차분법을 이용하여 풀고 동시에 2차배향텐서의 변화방정식을 4차 Runge-kutta 방법을 이용하여 풀었다. 절점 게이트 주변의 확장유동영역과 라인게이트를 통한 수축유동영역에서 평면방향으로의 속도구배에 의한 응력이 유동장에 미치는 영향을 고 찰하였다. 확장유동영역에서는 평면방향으로의 속도구배에 의한 영향이 추가적인 유량으로 나타나면서 주어진 유량조건하에서 평면방향으로의 속도구배에 의한 응력을 고려하지 않은 경우보다 작은 압력구배를 나타냈다. 수축유동영역에서는 위와 반대의 결과를 보였다. 이러 한 경향은 섬유의 부피분율이증가하거나 모양비가 커짐에 따라 증가한다.

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Processing of Polyurhane Microcellular Foam for Thermal Insulation (단열재용 폴리우레탄 미세포 포움의 가공)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.9 no.4
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    • pp.190-199
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    • 1997
  • 단열용도의 폴리우레탄 미세포 포움의 가공에 대한 연구를 수행하였다. 미세포 구조 를 얻기 위해서는 핵생성율을 증진시키고 균일한 분포의 기포를 생성시켜야 한다. 이를 위 해 이산화탄소 기체를 풀리올과 이소시아네이트에 각각 과포화시키고 충돌혼합하여 초음파 가진을 적용하였다. 이산화탄소 기체가 수지 내부에서 기포 내부로 확산함에 따라 기포의 성장이 조절된다고 가정하고 금형이 충전되는 동안에 금형 내부에서의 기포성장기구를 이해 하기 위하여 수치적인 방법으로 이론적 연구를 수행하였다. 경화 시간과 확산 경계를 고려 하여 최종적인 기포의 크기를 계산하였으며 반응속도론을 고려하여 중합반응동안의 폴리우 레탄의 점도의 변화를 예측하고 경화 시간을 결정하였다. 실험적으로 결정된 기체 분자수를 기준으로 하여 이론적으로 확산경계를 예측하였다. 화학적 발포제인 물과 함께 물리적 발포 제인 이산화탄소를 각각 1,2,3기압의 포화압력으로 변화시키면서 폴리올과 이소시아네이트에 포화시켜 폴리우레탄 포움을 제작하고 제작된 포움의 밀도, 열전도도, 및 기포의 수와 지름 을 측정하였다. 측정된 결과로부터 이산화탄소의 포화압력과 초음파 가진이 포움의 기포핵 생성에 미치는 영향을 살펴보았다.

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FEM Analysis for Optimization of Hot Forging Process of Piston Crown (피스톤크라운의 열간단조공정 최적화를 위한 유한요소해석)

  • Min, K.Y.;Lim, S.J.;Choi, H.J.;Choi, S.O.;Park, Y.B.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.444-447
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    • 2009
  • Piston crown to the hot forge a unified nature of the product has a shape with multi-level step forging process, so if you are not a mechanical professional, this process could lead to a significant loss to the material. Therefore, material technology in minor terms; continue to improve the collection rate that undamaged the product material. The piston crown and the manufacturing products such as marine diesel engines are being forged to reduce costs and to improve mechanical properties. Piston crown molding is a hot forging process that works in large volume forging products. Because of the size of the hard plastic material flow process for improving the design and actual field experience through advanced plastic technology, it is important to interpret the results. Also for many experimental plastic procedures, the accumulation of results is very important.

Measurement Uncertainty for Analysis of Residual Carbon in a Tungsten-15% Copper MIM part (텅스텐-15% 카파 사출성형체의 잔류 탄소량 분석에 대한 측정 불확도)

  • Lee, Jeong-Keun
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.410-414
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    • 2007
  • Carbon contamination from the binder resin is an inherent problem with the metal powder injection molding process. Residual carbon in the W-Cu compacts has a strong impact on the thermal and electric properties. In this study, uncertainty was quantified to evaluate determination of carbon in a W-15%Cu MIM body by the combustition method. For a valid generalization about this evaluation, uncertainty scheme applied even to the repeatability as well as the uncertainty sources of each analyse step and quality appraisal sources. As a result, the concentration of carbon in the W-Cu part were measured as 0.062% with expanded uncertainty of 0.003% at 95% level. This evaluation example may be useful to uncertainty evaluation for other MIM products.

Analysis of electron transport characteristic in He gas by MCS (MCS에 의한 Helium 기체 중의 전자수송특성 해석)

  • Song, Byoung-Doo;Ha, Sung-Chul;Seo, Sang-Hyoen;Moon, Ki-Seok;Yoo, Hoy-Young;Kim, Sang-Nam
    • Proceedings of the KIEE Conference
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    • 1998.07e
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    • pp.1752-1754
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    • 1998
  • Recently the research about electron transport characteristic and energy distribute function in mixture gases within Helium, has been used and developed widely as industrial quality improvement of extinguish characteristic, electrical dielectric strength ability of application of each species high voltage apparatus, gas plasma etching progress of work to use manufacture of semiconductor, thin film molding by CVD, insulation film to use ultra LSI, etc. This paper analyze electron transport characteristic in the range E/N $1{\sim}60$[Td], pressure $0.1{\sim}6.0$[Torr] by MCS. It is necessary to seek electron drift velocity, diffusion coefficient, lonization coefficients, characteristic energy, mean energy and electron energy distribution function as electron transport characteristic.

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