• Title/Summary/Keyword: molding Analysis

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Analysis of alveolar molding effects in infants with bilateral cleft lip and palate when treated with pre-surgical naso-alveolar molding appliance (양측성 순구개열 신생아 환자의 수술전 비치조 정형장치 치료에 의한 치조골 조형(molding) 효과의 분석)

  • Nahm, Dong-Seok;Yang, Won-Sik;Baek, Seung-Hak;Kim, Sukwha
    • The korean journal of orthodontics
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    • v.29 no.6 s.77
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    • pp.649-661
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    • 1999
  • The goals of this study were 1) to present pre-surgical naso-alveolar molding (PNAM) appliance for bilateral cleft lip and palate treatment and 2) to evaluate the effects of the PNAM appliance on the alveolar molding of the premaxilla and the lateral segments. Subjects consisted of 8 bilateral cleft lip and palate infants (7 males and 1 female, mean age at first visit = 61.6 days after birth) who were treated with PNAM appliances in Department of Orthodontics, Seoul National University Dental Hospital. Average alveolar cleft gap between the premaxilla and the lateral segment was $8.09{\pm}5.03mm$ and average duration of alveolar molding treatment was $8.8{\pm}3.1$ weeks. These patients' models were obtained at initial visit (T0) and after alveolar molding (T1). 20 linear and 14 angular variables were measured by using photometry and digital caliper, All statistical analyses were performed by Microsoft Excel 97 program. Paired t-test was used to discriminate the effect of alveolar molding by PNAM appliance. 1. Closure of the alveolar cleft gap in bilateral cleft cases by molding therapy was completed successfully, 2. Alveolar molding inhibited outward growth of lateral segments and produced inward bending of lateral segments. 3. By bending the anterior part of the vomer, the premaxilla could be rotated and moved. posteriorly via alveolar molding. Conclusion This appliance can be applied to bilateral cleft lip and palate infants with satisfactory results before cheiloplasty.

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Nanoinjection Molding Process with Passive Heating System for Patterned Magnetic Media (패턴드 미디어 제작을 위한 나노 사출성형 공정에 관한 연구)

  • Choi, Eui-Sun;Lee, Nam-Seok;Han, Jeong-Won;Kim, Young-Joo;Kang, Shin-Ill
    • Transactions of the Society of Information Storage Systems
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    • v.3 no.3
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    • pp.149-153
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    • 2007
  • Perpendicular patterned magnetic media have been regarded as a prime candidate to achieve an ultra-high magnetic recording density of over 1 Tera-bits/$inch^2$. Patterned magnetic media with nanoscale patterns have been fabricated using various nanopatterning technologies. We focused on the two technical issues of nanoinjection molding technology. Firstly, we have investigated a cost-effective method to fabricate metallic stamps. Secondly, we focused on the analysis of nanoinjection molding with passive heating, where the replication of 50 nm nanopillar arrays was successful. The effect of the thermal insulation layer on the replication quality was examined by analytical and experimental methods. Finally, we deposited a magnetic layer on a injection molded nanopillars and measured. Our methodology can provide cost-effective mass-production for patterned magnetic media.

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A Study on the Injection Flow with Viscoelastic Effect (점탄성 효과를 가진 사출 유동에 관한 연구)

  • Jeon, Eon-Chan;Park, Jung-Woo;Kim, Soo-Yong;Lee, Chul-Jang;Ahn, Kwang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.25-29
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    • 2008
  • In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

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A Study on Resin Flow through a Multi-layered Preform in Resin Transfer Molding (수지이송성형시 다층 예비성형체 내부에서의 수지유동 및 투과 계수에 관한 연구)

  • Seong, Dong-Gi;Youn, Jae-Ryoun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.176-179
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    • 2001
  • When the preform is composed of more than two layers with different in-plane permeability in resin transfer molding, effective average permeability should be determined for the flow analysis in the mold. The most frequently used averaging scheme is the weighted average scheme, but it does not account for the transverse flow between adjacent layers. A new averaging scheme is proposed predicting the effective permeability of the multi-layered preform, which accounts for the transverse flow effect. The new scheme is verified by measuring the effective permeability of the multi-layered preforms and the difference in each flow front position.

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A Study on the Optimal Design of Mechanical Molding Press for Semiconductor Packaging (반도체 패키징용 기계식 프레스의 최적설계에 관한 연구)

  • Kim, Moon-Ki
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.356-363
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    • 2013
  • Mechanical molding press which is used for transformation process during semiconductor manufacturing process has structural deformations by pressure. If these deformations have over limit range, life of the press itself can be reduced and it will be exerted on a bad effect for quality of the semiconductor. In this research, the main plates and links of a press are analyzed in relation to the structural deformations caused by pressure excluding thermal deformations. After modifying the modeling, the analysis is performed again to determine optimal design of the press, and this design is introduced to ensure that most of the stresses on the main plates are within safe allowable limits. As a result, an optimal design method for the structure is investigated to produce the desired pressure even when the size of the main structure is minimized.

Fabrication of Cores for the Injection Mould with a High Cooling Rate and Injection Molding Using the Fabricated Core (고속 냉각 특성을 가진 사출성형 금형 코어 제작 및 사출 성형)

  • Ahn, D.G,
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.549-554
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    • 2007
  • The objective of this paper is to investigate into the fabrication technology of cores for the injection mould with three-dimensional conformal cooling channels to reduce the cooling time. The location of the conformal cooling channels has been determined through the injection molding analysis. The mould has been manufactured from a hybrid rapid tooling technology, which is combined a direct metal rapid tooling with a machining process. Several injection molding experiments have been performed to examine the productivity and the validity of the designed mould. From the results of the experiments, it has been shown that the proposed mould can mold a final product within a cooling time of 3 seconds and a cycle time of 21 seconds, respectively.

A Study of Evaluation Technology for Heating Channel Layout in SMC Molds (SMC 금형의 가열채널레이아웃 평가기술에 관한 연구)

  • 이성희;고영배;이종훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.580-584
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    • 2004
  • In the present study, an evaluation technology for heating channel layout was investigated in SMC molding system design. Conventional design rules of cooling channel in injection molding process were applied to the present work. Finite element thermal analysis with ANSYSTM was performed to evaluate the temperature distribution of mold surface. SMC mold was manufactured to test the effect of a proposed heating channel layout system on the temperature distribution of mold surface and infrared camera was applied to a measurement of temperature. It was shown that infrared camera application was possible in a measurement of temperature distribution on mold surface.

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A Study on The Optimum Design of Multi-Cavity Molding Parts Using The Runner Balance Algorithm (런너밸런스 알고리즘을 이용한 멀티캐비티 최적성형에 관한 연구)

  • 박균명;김청균
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.41-46
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    • 2003
  • The objective of this paper is to present a methodology for automatically balancing multi-cavity injection molds with the aid of flow simulation. After the runner and cavity layout has been designed, the methodology adjusts runner and gate sizes iteratively based on the outputs of flow analysis. This methodology also ensures that the runner sizes in the final design are machinable. To illustrate this methodology, an example is used wherein a 3-cavity mold is modeled and filling of all the cavities at the same time is achieved. Based on the proposed methodology, a multicavity mold with identical cavities is balanced to minimize overall unfilled volume among various cavities at discrete time steps of the molding cycle. The example indicates that the described methodology can be used effectively to balance runner systems for multi-cavity molds.

A Study on Filling Balance of Semi-stack Mold for Molding Simultaneously Different Products (이종제품 동시성형을 위한 세미스택 몰드의 균형충전에 관한 연구)

  • Lee, Hui-Chul;Lee, Hee-Jin;Kim, Kyung-Ho;Hwang, Jae-Young;Kim, Young-Sik;Ryu, Ho-Yeun
    • Design & Manufacturing
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    • v.8 no.2
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    • pp.50-55
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    • 2014
  • Recently, semi-stack mold have been developed for satisfying the various elements required in the mold industry. The mold is possible using with general-purpose injection molding machine by weight reduction through the improvement of the mold structure. In order to do that, tension core, spiral cooling system and half runner system were applied. It is effective for increased productivity and decreased of loss to the materials. However, the mold is required the filling balance in order to improve the quality and efficiency. Thus this study performed that optimum design and analysis of semi-stack mold for filling balance.

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