Browse > Article

A Study on The Optimum Design of Multi-Cavity Molding Parts Using The Runner Balance Algorithm  

박균명 (한국생산기술연구원 정밀금형팀)
김청균 (홍익대학교 기계공학과)
Publication Information
Abstract
The objective of this paper is to present a methodology for automatically balancing multi-cavity injection molds with the aid of flow simulation. After the runner and cavity layout has been designed, the methodology adjusts runner and gate sizes iteratively based on the outputs of flow analysis. This methodology also ensures that the runner sizes in the final design are machinable. To illustrate this methodology, an example is used wherein a 3-cavity mold is modeled and filling of all the cavities at the same time is achieved. Based on the proposed methodology, a multicavity mold with identical cavities is balanced to minimize overall unfilled volume among various cavities at discrete time steps of the molding cycle. The example indicates that the described methodology can be used effectively to balance runner systems for multi-cavity molds.
Keywords
Flow Simulation; Injection Molding; Multi-Cavity; Runner Balance;
Citations & Related Records
연도 인용수 순위
  • Reference
1 Wang, V. W., Wang, K. K., Hieber, C., ANTEC'83, SPE Conference, pp. 663, 1983
2 Jong, W. R. and Wang, K. K. ANTEC '90, SPE Conference, pp. 385-389, 1990
3 Hieber, C. A. and Shen, S. F., 'A Finite-Element/Finite-Difference Simulation of The Injection-molding Filling Process,' J. Non-Newtonian Fluid Mech., 7, pp. 1, 1980   DOI   ScienceOn
4 Lee, C. C., Folgar, F. and Tucker, C. L., J. Eng. Industry, 106, pp. 114, 1984   DOI
5 Broyer, E., Tadmor, Z. and Gutfinger, C., 'Filling of a Rectangular Channel with a Newtonian Fluid', Israel J. of Technology, Vol. 11, pp. 189-193, 1973
6 Tadmor, Z., Broyer, E. and Gutfinger, C., 'Flow Analysis Network(FAN) - A Method for Solving Flow Problems in Polymer Processing,' Polym. Eng. and Sci., Vol. 14, pp. 660-665, 1974   DOI
7 Pye, R. G. W., Injection Mould Design, 4th ed. Longman Scientific & Technical copublished with Wiley & Sons, New York, 1989
8 Kim, B. H. and Ramesh, M. C., 'Automatic Runner Balancing of Injecting Molds Using Flow Simulation,' ASME J. Eng. Ind., Vol. 117, No. 4, pp. 508-515, 1995   DOI
9 Lee, B. H. and Kim, B, H., 'Automated Design for the Runner System of Injection Molds Based on Packing Simulation,' Polymer Plastic Technology & Engineering Journal, 35(1), pp. 147-168, 1996   DOI