• 제목/요약/키워드: mold material

검색결과 839건 처리시간 0.029초

Feedstock 종류에 따른 금속분말사출성형 유동특성 분석을 위한 실험적 연구 (An Experimental Study on Rheological Characteristics of Metal Injection Molding by Feedstock Material)

  • 정무철;허영무;신광호;윤길상;장성호;이정원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.57-61
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    • 2009
  • In recently industry, with the miniaturization and high-precision of machine part, the development of mold manufacturing technology for mass production is accompanied by the development of new industrial field such as IT, NT and BT. The metal injection molding(MIM) process combines the well-known thermoplastic injection and powder metallurgy technologies to manufacture small parts for IT, NT, BT industrial. In this study, the bar type MIM mold with a 800um thickness is made for influence of feedstock material and injection parameter through an experiment.

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고속가공을 이용한 고경도 코어부의 가공성 향상기술 (Improvement Technique of Machinibility in machining high-hardened Core Part through High Speed machining)

  • 임유업;김정석;강명창;박희영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.88-93
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    • 2001
  • As the development of High Speed Machining, It is applied in many fields of manufacturing. Among them is to manufacture die and mold. But it still remains as a hard-to-work to apply it in machining pre-hardened materials such as hardened QRO90. It also difficult to machine new materials because there is no machining date of them. Therefore, in this study, we are trying to improve the machinability of new material, QRO90 by applying various cutting conditions, and selecting the best condition which not only reduce the machining time but improve the quality of die and mold made of QRO90 material.

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질소이온주입에 의한 금형용 알루미늄의 표면개질특성 (Surface modification of Aluminum for mold by nitrogen ion implantation)

  • 강혁진;안성훈;김경동;이재상;이재형
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.254-259
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    • 2004
  • The research on surface modification technology has been advanced to change the properties of engineering material. Ion implantation is a novel surface modification technology to enhance the mechanical, chemical and electronic properties of mechanical parts. In this research, nitrogen ions are implanted into aluminum for mold to improve endurance and life span. To analyze modification of surface properties, micro hardness, friction coefficient, wear resistance, contact angle, and surface roughness were measured. Hardness of ion implanted specimens was higher than untreated specimen and friction coefficient was also improved. In this experiment, it can be expected that nitrogen ion implantation can contribute to enhance the mechanical properties of material and ion implantation technology may also be applied to other materials.

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에폭시 몰드형 BCT의 절연열화 특성 (Characteristics of Insulation Degradation in Epoxy Mold Type BCT)

  • 송재주;이정철;임성훈;고석철;한병성
    • 한국전기전자재료학회논문지
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    • 제18권10호
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    • pp.902-908
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    • 2005
  • Various stresses (such as electrical stress, mechanical stress, environmental and electrochemical stress, and defects of structure) result in insulation degradation of epoxy mold type insulators. Since the insulation degradation of BCT(Bushing Current Transformer) and bushing proceeds during fabrication process or operation time due to these causes, various methods to reduce the degradation in their insulation ability have been suggested. In this paper, we investigated surface temperature increment of these insulators due to PD(partial discharge). After the voltage applied into the insulator to generate the artificial PD, the surface temperature of the insulator was measured with non-contact thermometer using infrared rays. It was confirmed through the analysis based on PD experiments that the procession in the insulation degradation of the insulator could be estimated through the measurement of the surface temperature in the insulator.

카본 도포에 따른 Cu-Epoxy 접촉면에서 발생하는 크랙방지에 관한 연구 (A Study on the Prevention of Crack Generated in Interface Cu and Epoxy with Painting of Carbon)

  • 송재주;김성훈;황종선;박종광;한병성
    • 한국전기전자재료학회논문지
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    • 제14권7호
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    • pp.578-583
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    • 2001
  • The bushing for high voltage and large and power should endure weight of itself and force of pushing from contact with circuit breaker. Like this, epoxy mold bushing has to be strong without fault. However, the external circumstances and internal factors was caused by partial discharge, flashover and dielectric breakdown. Therefore, to remove external factor of defect and to prevent the internal cracks and cavity generated from the contraction on interface of Cu-Epoxy, we should form semi-conductive layer on Cu bar by carbon. Then, the PD properties and the insulation qualities of epoxy mold type bushing was able to improved by roles of cushions for the direction of diameter and by effects fo natural sliding like as separated from conductor for the direction of length. So, in this work, we could prove the method of semi-conductive layer in making the long conductor.

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printing 방식을 이용한 은 나노 잉크 직접 패터닝 기술

  • 오상철;양기연;한강수;이헌
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.63-63
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    • 2010
  • 나노 구조를 제작은 나노 기술을 기반으로 하는 electronics, optoelectronics, sensing, ultra display등의 여러 분야에서 이용되고 있다. 특히 나노 구조를 갖는 금속 패터닝의 경우 전자빔 리소 그래피 (electron beam lithography)나 레이저 패터닝(laser patterning)과 같은 방법들이 많이 사용되고 있다. 하지만 공정이 복잡하고 그로 인해 공정 비용이 많이 든다는 단점이 있었다. 나노 임프린트 리소그래피 기술은 master mold 표면의 나노 패턴을 가열, 가압 공정을 통해 기판 위의 고분자 레지스트 층으로 전사하는 기술이다. 이 기술은 간단한 공정을 통해 나노 패턴을 형성할 수 있는 기술이기 때용에 차세대 나노 패터닝 기술로써 각광받고 있다. 특히 이 기술은 레지스트 층과의 직접적인 접촉을 통해 나노 패턴을 형성하기 때문에 다양한 방법을 통해 기능성 나노 패턴을 직접적으로 형성할 수 있는 가능성을 지니고 있다. 본 연구는 novel meta1의 하나인 Ag 입자가 첨가된 ink solution를 master mold로부터 복제한 PDMS mold를 이용하여 다양한 구조의 나노 패턴을 만드는 방법에 대한 연구이다.

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Glass Lens 가압성형의 열 변형에 의한 비구면 Lens 형상보정 ( I ) (Form Error Compensation of Aspheric lens considering Thermal Deformation on Glass Molding Press ( I ))

  • 이학석;이동길;박종락;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.354-354
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    • 2008
  • Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized is gradually increasing. Generally, the aspheric glass lens is manufactured by GMP(Grass Molding Press) method using WC(tungsten carbide) mold core. In this study, the thermal deformation which occurs in the cooling step of GMP was considered, and it was compensated the form of mold core. The lens which was molded by compensated mold core was satisfied that can be applied to the actual specifications.

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열간 금형재의 기계적 성질과 주조금형 피로해석모델 (Mechanical Properties of Hot Working Die Steel and Fatigue Analysis Model of Casting Mold)

  • 여은구;황성식;이용신;곽시영;김정태
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.405-408
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    • 2003
  • Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

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와전류 손실을 적용한 금형으로 제조된 초고압 변압기의 프레스보드의 절연 특성 연구 (A Study on the Insulating Properties of Pressboard for High Voltage Transformer Applied the Mold of Eddy Current Loss)

  • 서왕벽
    • 한국전기전자재료학회논문지
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    • 제28권8호
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    • pp.508-512
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    • 2015
  • Some insulating materials are tested and analyzed with variables to obtain the reliable pressboard which is located to core and coil of high voltage transformer. The high voltage transformer is used in electrical power system and operating reliability. Optimization possibility of pressboard shape including electrical insulation performance could be achieved by analysis simulation. Using insulating pressboard, which is made by mold applied eddy current loss, it could be measured the influences of moisture content for electrical properties. As a result, it is to contribute to improve the performance and ensure the reliability of the pressboard by investigating electrical strength according to the variation oil temperature. In addition pressboard thickness is important design factor to ensure electrical strength in high voltage transformer.

자유곡면 프리즘 렌즈 사출용 코어 초정밀 형상 가공 (Ultra precision machining of the mold core for free surface prism lens)

  • 이동길;이학석;이종진;송민종;김상석;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.452-452
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    • 2008
  • Abstract Head-mounted displays(HMD) are being developed and marketed in growing numbers for a variety of applications. Though most commonly associated with entertainment applications other applications are also being developed. The field vision on the display screens is expanded by the optical system producing an imaginary screen that appears to be positioned several meters in front of the viewer. In this study, the mold core for the prism lens of HMD was processed by fly-cutting method, and the form accuracy of the mold core was measured.

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