• 제목/요약/키워드: mixture gas

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PSA 공정에 의한 이성분 및 삼성분 혼합기체로부터 수소분리 (Hydrogen Separation from Binary and Ternary Mixture Gases by Pressure Swing Adsorption)

  • 강석현;정병만;최현우;안의섭;장성철;김성현;이병권;최대기
    • Korean Chemical Engineering Research
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    • 제43권6호
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    • pp.728-739
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    • 2005
  • 활성탄을 흡착제로 이용한 2bed-6step PSA 공정에서 이성분 혼합기체 $H_2/Ar$(80%/ 20%)와 삼성분 혼합기체 $H_2/Ar/CH_4$(60%/ 20%/ 20%)의 수소 분리를 연구하였다. 비등온-비단열 상태에서 LRC 등온식과 LDF 모델을 고려하여 공정실험과 공정모사를 하였으며, 주기정상상태에 도달할 때까지 탑 내의 농도와 온도변화를 각각 알아보았다. 두 공정 모두에서 수소에 대한 순도 99%와 회수율 75%의 결과를 얻을 수 있었다. 이때, PSA 공정에 미치는 영향으로는 공급유량, 흡착압력 그리고 P/F ratio를 변수로 실험과 전산모사를 수행하여 결과를 비교하였다. 이 결과로부터, 다성분에서 최적의 공정조건을 결정에서 중요한 결정요인과 삼성분에서 최적의 공정조건을 알아보았다.

진공조의 잔류산소가 입방정질화붕소 박막 합성에 미치는 영향 (Effect of Residual Oxygen in a Vacuum Chamber on the Deposition of Cubic Boron Nitride Thin Film)

  • 오승근;김영만
    • 한국표면공학회지
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    • 제46권4호
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    • pp.139-144
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    • 2013
  • c-BN(cubic boron nitride) is known to have extremely high hardness next to diamond, as well as very high thermal and chemical stability. The c-BN in the form of film is useful for wear resistant coatings where the application of diamond film is restricted. However, there is less practical application because of difficult control of processing variables for synthesis of c-BN film as well as unclear mechanism on formation of c-BN. Therefore, in the present study, the structural characterization of c-BN thin film were investigated using $B_4C$ target in r.f. magnetron sputtering system as a function of processing variables. c-BN films were coated on Si(100) substrate using $B_4C$ (99.5% purity). The mixture of nitrogen and argon was used for carrier gas. The deposition processing conditions were changed with substrate bias voltage, substrate temperature and base pressure. Fourier transform infrared microscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS) were used to analyze crystal structures and chemical binding energy of the films. In the case of the BN film deposited at room temperature, c-BN was formed in the substrate bias voltage range of -400 V~ -600 V. Less c-BN fraction was observed as deposition temperature increased and more c-BN fraction was observed as base pressure increased.

Fe-TiC 복합재료 분말의 상압소결과 방전플라즈마소결 (Pressureless Sintering and Spark-Plasma Sintering of Fe-TiC Composite Powders)

  • 이병훈;배상원;배선우;;김지순
    • 한국분말재료학회지
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    • 제22권4호
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    • pp.283-288
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    • 2015
  • Two sintering methods of a pressureless sintering and a spark-plasma sintering are tested to densify the Fe-TiC composite powders which are fabricated by high-energy ball-milling. A powder mixture of Fe and TiC is prepared in a planetary ball mill at a rotation speed of 500 rpm for 1h. Pressureless sintering is performed at 1100, 1200 and $1300^{\circ}C$ for 1-3 hours in a tube furnace under flowing argon gas atmosphere. Spark-plasma sintering is carried out under the following condition: sintering temperature of $1050^{\circ}C$, soaking time of 10 min, sintering pressure of 50 MPa, heating rate of $50^{\circ}C$, and in a vacuum of 0.1 Pa. The curves of shrinkage and its derivative (shrinkage rate) are obtained from the data stored automatically during sintering process. The densification behaviors are investigated from the observation of fracture surface and cross-section of the sintered compacts. The pressureless-sintered powder compacts show incomplete densification with a relative denstiy of 86.1% after sintering at $1300^{\circ}C$ for 3h. Spark-plasma sintering at $1050^{\circ}C$ for 10 min exhibits nearly complete densification of 98.6% relative density under the sintering pressure of 50 MPa.

Al-Si-SiC 복합분말과 Al-Zn-Mg계 합금분말이 혼합된 분말의 소결 거동 및 기계적 특성연구 (Investigation on the Sintering Behavior and Mechanical Properties of Al-Zn-Mg Alloy Powders Mixed with Al-Si-SiC Composite Powders)

  • 장광주;김경태;양상선;김용진;박용호
    • 한국분말재료학회지
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    • 제21권6호
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    • pp.460-466
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    • 2014
  • Al-Si-SiC composite powders with intra-granular SiC particles were prepared by a gas atomization process. The composite powders were mixed with Al-Zn-Mg alloy powders as a function of weight percent. Those mixture powders were compacted with the pressure of 700 MPa and then sintered at the temperature of $565-585^{\circ}C$. T6 heat treatment was conducted to increase their mechanical properties by solid-solution precipitates. Each relative density according to the optimized sintering temperature of those powders were determined as 96% at $580^{\circ}C$ for Al-Zn-Mg powders (composition A), 97.9% at $575^{\circ}C$ for Al-Zn-Mg powders with 5 wt.% of Al-Si-SiC powders (composition B), and 98.2% at $570^{\circ}C$ for Al-Zn-Mg powders with 10 wt.% of Al-Si-SiC powders (composition C), respectively. Each hardness, tensile strength, and wear resistance test of those sintered samples was conducted. As the content of Al-Si-SiC powders increased, both hardness and tensile strength were decreased. However, wear resistance was increased by the increase of Al-Si-SiC powders. From these results, it was confirmed that Al-Si-SiC/Al-Zn-Mg composite could be highly densified by the sintering process, and thus the composite could have high wear resistance and tensile strength when the content of Al-Si-SiC composite powders were optimized.

화학반응수치해석을 이용한 HCCI기관의 예혼합기의 성층화성이 연소시의 압력 상승률에 미치는 영향 (Numerical Analysis of Effect of Inhomogeneous Pre-mixture on Pressure Rise Rate in HCCI Engine by Using Multizone Chemical Kinetics)

  • 임옥택
    • 대한기계학회논문집B
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    • 제34권5호
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    • pp.449-456
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    • 2010
  • HCCI 엔진은 고효율, 저공해를 실현할 수 있는 차세대 내연기관이다. 그러나 HCCI 엔진이 상용화되기 위해서는 몇 가지 문제점들이 해결되어야 한다. 그 중에서 가장 큰 문제점은 과도한 압력 상승률이 노킹을 발생시키기 때문에 운전영역이 제한되는 것이다. 이번 연구의 목적은 HCCI 엔진에서 압력상승률 저감을 위하여 온도 성층화와 농도 성층화 효과를 조사하는 것이다. 그리고 Multi-zone 모델을 이용한 화학반응 수치해석을 통하여 연소 및 배기가스 특성에 미치는 영향을 알아보았다. 수치해석에서 2 단계 열발생을 가지는 DME와 1단계 열발생을 가지는 메탄을 사용하였다.

Nitrogen Permeation Treatment of Duplex and Austenitic Stainless Steels

  • Yoo, D.K.;Joo, D.W.;Kim, Insoo;Kang, C.Y.;Sung, J.H.
    • 열처리공학회지
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    • 제15권2호
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    • pp.57-64
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    • 2002
  • The 22%Cr-5%Ni-3%Mo duplex and 18%Cr-8%Ni austenitic stainless steels have been nitrogen permeated under the $1Kg/cm^2$ nitrogen gas atmosphere at the temperature range of $1050^{\circ}C{\sim}1150^{\circ}C$. The nitrogen-permeated duplex and austenitic stainless steels showed the gradual decrease in hardness with increasing depth below surface. The duplex stainless steel showed nitrogen pearlite at the outmost surface and austenite single phase in the center after nitrogen permeation treatment, while the obvious microstructural change was not observed for the nitrogen-permeated austenitic stainless steel. After solution annealing the nitrogen-permeated stainless steels(NPSA treatment) at $1200^{\circ}C$ for 10 hours, the hardness of the duplex and austenitic stainless steels was constant through the 2 mm thickness of the specimen, and the ${\alpha}+{\gamma}$ phase of duplex stainless steel changed to austenite single phase. Tensile strengths and elongations of the NPSA-treated duplex stainless steel remarkably increased compared to those of solution annealed (SA) duplex stainless steel due to the solution strengthening effect of nitrogen and the phase change from a mixture of ferrite and austenite to austenite single phase, while the NP-treated austenitic stainless steel displayed the lowest value in elongation due to inhomogeneous deformation by the hardness difference between surface and interior.

껍질 형태의 과일폐기물과 하수슬러지를 이용한 회분식 혐기 소화공정에서 메탄 생산 (Methane Production Using Peel-type Fruit Wastes and Sewage Sludge in Batch Anaerobic Digestion Process)

  • 정태영;이종학;정형근;차형준;최석순
    • 공업화학
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    • 제20권5호
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    • pp.542-546
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    • 2009
  • 본 연구는 사과나 귤의 껍질류 과일 폐기물과 하수슬러지가 혼합된 유기성 폐기물을 이용한 회분식 혐기 분해공정에서 메탄 생산이 고찰되었다. 사과껍질 또는 귤껍질이 하수슬러지와 혼합된 기질로 사용되어졌을 때, 3 : 7의 혼합비로 운전한 것이 가장 높은 메탄 생산을 나타내었다. 그러나, 이 비율 이상에서는 사과와 귤 껍질이 함유된 유기산으로 인하여 혼합물의 pH가 8.0에서 4.5~4.7으로 감소하였으며, 결과적으로 메탄 생산이 낮아졌다. 이러한 실험 결과들은 사과, 귤 껍질과 하수슬러지의 혼합된 회분식 혐기 소화 공정에서 바이오에너지로서 메탄가스의 생산 시스템에 효과적으로 활용될 수 있을 것이다.

예혼합 LPG/공기화염에서 연소생성물의 국소농도 및 화염온도특성 (Local Concentration and Flame Temperature Characteristics of Combustion Product in Premixed LPG/Air Flames)

  • 김태권;장준영
    • 한국자동차공학회논문집
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    • 제9권4호
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    • pp.77-84
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    • 2001
  • Measurements of local CO, $CO_2$, $O_2$, $N_2$, $C_3$H$_{8}$, NOx concentrations and flame temperature are made for partially premixed flame with and without acoustic excitation. The CO, $CO_2$, $O_2$, $N_2$, and $C$_3$H_8$ concentrations are determined by thermal conductivity detection (Gas-chromatograph) and NOx concentrations are determined by chemiluminescent detection (NOx analyser). To measure local sample concentration, sampling probe was made by quartz with inlet diameter of 0.25mm. In the case of excitation, the visual shape of the flame is changed from laminar flame to turbulent-like flame. The flame length is also reduced, and the flame width becomes broad. In the observation of emission concentration without acoustic excitation, meanwhile, the $CO_2$ and NOx concentrations peak at flame front where the mixture meets with surrounding air, and the CO concentration is increasing at maximum position of CO2 concentration and peaks at the centerline of the burner. In the case of acoustic excitation, the $CO_2$ concentration is widely occurred at nozzle of the burner and is higher relative to unexcitation. The CO concentration is much reduced, but NOx concentration is more increasing. And flame temperature is higher relative to unexcitation. These are caused by enhancing of mixing with surrounding air due to excitation. However, in the case of acoustic excitation, the total NOx concentration is reduced because of the shortened flame length which affects residence time.e.

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PEI/PEBAX 복합 중공사 막을 이용한 수분 제거에 관한 연구 (Study on the Removal of Water Vapor Using PEI/PEBAX Composite Hollow Fiber Membrane)

  • 박천동;형찬희;김기홍;최원길;박영성;이형근
    • 멤브레인
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    • 제23권2호
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    • pp.119-128
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    • 2013
  • 본 연구에서는 복합 중공사 막을 이용하여 가스 중 수분(water vapor)의 제거에 관한 연구를 수행하였다. 막 소재로는 PEI (Polyetherimide)를 사용하였고 건/습식 상전이 법을 이용하여 중공사 형태로 제조한 후, 표면에 PEBAX (Polyether block amides) 3533또는 PEBAX1657를 코팅하여 복합 중공사막을 제조하였다. 제조된 중공사 막에 대한 SEM 관찰을 통하여 외부 표면에 치밀한 선택층과 망상구조의 하부로 이루어진 비대칭 구조임을 확인하였다. 막의 수분 투과특성을 확인하기 위하여 수분활성도(Water activity), 온도와 압력 변화에 따른 수분과 $N_2$의 투과도를 측정하였다. PEBAX3533을 코팅한 복합중공사 막의 수분 투과도는 운전 조건에 따라 385.6~727.3 GPU, 수분/$N_2$ 선택도는 61.7~118.5의 값을 나타내었다. PEBAX1657 코팅의 경우, 수분 투과도는 204.1~562.1 GPU, 수분/$N_2$ 선택도는 85.3~175.4의 값을 나타내었다. 막의 수분제거율은 PEBAX3533 코팅한 경우에 90%를 나타내었다.

Control of Plasma Characteristic to Suppress Production of HSRS in SiH4/H2 Discharge for Growth of a-Si: H Using Global and PIC-MCC Simulation

  • 원임희;권형철;홍용준;이재구
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제41회 하계 정기 학술대회 초록집
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    • pp.312-312
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    • 2011
  • In SiH4/H2 discharge for growth process of hydrogenated amorphous silicon (a-Si:H), silane polymers, produced by SiH2 + Sin-1H2n ${\rightarrow}$ SinH2n+2, have no reactivity on the film-growing surface. However, under the SiH2 rich condition, high silane reactive species (HSRS) can be produced by electron collision to silane polymers. HSRS, having relatively strong reactivity on the surface, can react with dangling bond and form Si-H2 networks which have a close correlation with photo-induced degradation of a-Si:H thin film solar cell [1]. To find contributions of suggested several external plasma conditions (pressure, frequency and ratio of mixture gas) [2,3] to suppressing productions of HSRS, some plasma characteristics are studied by numerical methods. For this study, a zero-dimensional global model for SiH4/H2 discharge and a one-dimensional particle-in-cell Monte-Carlo-collision model (PIC-MCC) for pure SiH4 discharge have been developed. Densities of important reactive species of SiH4/H2 discharge are observed by means of the global model, dealing 30 species and 136 reactions, and electron energy probability functions (EEPFs) of pure SiH4 discharge are obtained from the PIC-MCC model, containing 5 charged species and 15 reactions. Using global model, SiH2/SiH3 values were calculated when pressure and driving frequency vary from 0.1 Torr to 10 Torr, from 13.56 MHz to 60 MHz respectively and when the portion of hydrogen changes. Due to the limitation of global model, frequency effects can be explained by PIC-MCC model. Through PIC-MCC model for pure SiH4, EEPFs are obtained in the specific range responsible for forming SiH2 and SiH3: from 8.75 eV to 9.47 eV [4]. Through densities of reactive species and EEPFs, polymerization reactions and production of HSRS are discussed.

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