• 제목/요약/키워드: minimum film thickness

검색결과 186건 처리시간 0.022초

Calculation of Mixed Lubrication at Piston Ring and Cylinder Liner Interface

  • Cho, Myung-Rae;Park, Jae-Kwon;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • 제15권7호
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    • pp.859-865
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    • 2001
  • This paper reports on the theoretical analysis of mixed lubrication for the piston ring. The analytical model is presented by using the average flow and asperity contact model. The cyclic variations of the nominal minimum oil film thickness are obtained by numerical iterative method. The total friction is calculated by using the hydrodynamic and asperity contact theory. The effect of the roughness height, pattern, and engine speed on the nominal minimum film thickness, friction force, ad frictional power losses are investigated. As the roughness height increases, the nominal oil film thickness and total friction force increase. Also, the effect of the surface roughness on the boundary friction is dominant at low engine speed and high asperity height. The longitudinal roughness pattern shows lower mean oil film pressure and thinner oil film thickness compared to the case of the isotropic and transverse roughness patterns.

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탄성변형을 고려한 엔진베어링의 동적 거동에 대한 연구 (A Study on the Dynamic Behaviors of Engine Bearing with the Consideration of Elastic Deformation in the Con-Rod System)

  • 장시열;박계민
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.275-282
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    • 2004
  • The engine bearing transmits the powers from cylinder to crankshaft with small clearance between con-rod and crankpin. The minimum oil film thickness is a significant parameter in the operation of bearing. The contact pressure of bearing should be considered for the reason that elastic deformation of bearing be caused by contact pressure of bearing. There are important factors which are maintaining of minimum oil film thickness expecting of the length of maximum and minimum oil film thickness with changing of the loads to keep running normally. Furthermore, this study is very crucial to develop the design of engine bearing and crankshaft system.

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박용엔진 크랭크 핀 베어링의 형상오차가 최소유막두께에 미치는 영향 (Effect of Roundness Error of a Crank Pin Bearing for a Marine Engine on the Minimum Film Thickness)

  • 하양협;신인동;이상민;이승준;이득우
    • Tribology and Lubricants
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    • 제27권5호
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    • pp.256-263
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    • 2011
  • Bearings of marine engines are operated under severe conditions because of dynamic load and low sliding speed. This paper deals with lubrication analysis of a crank pin bearing for a marine diesel engine. Journal center locus and oil film thickness are compared of crank pin bearing. In the past researches, journal bearings have been studied only about the surface of bearing. In addition to this conventional research, this paper analyzes the effect of roundness error of a journal and a bearing on the minimum film thickness. Numerical analysis has been studied by using Reynolds equation and also Half-Sommerfeld condition is applied as boundary condition. Futhermore, this study investigates the effect of roundness error change on the minimum film thickness. The results demonstrate that the bigger amplitude of roundness error yields, the lower minimum oil film thickness is. In comparison to previous research considered a journal and a bearing individually, the results considering a journal and a bearing together show that amplitude of roundness error of journal has very little effect on the minimum oil film thickness.

유전자 알고리즘을 이용한 원판 캠의 비 유막두께 최적화 (Optimization of Specific Film Thickness for a Disc Cam Using Genetic Algorithm)

  • 권순만;김창현;남형철;신중호
    • 대한기계학회논문집A
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    • 제32권11호
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    • pp.924-929
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    • 2008
  • The rate of wear of cam followers in a valve train system is mainly a function of contact stress between the cam and the follower, sliding velocity and hydrodynamic film thickness between the two mating surfaces. The wear or surface fatigue can be reduced by maximizing the elastohydrodynamic film thickness. In this paper, an attempt has been made to estimate the optimal specific film thickness of cam-follower system quantitatively. A general TES polynomial function with real values of exponents is developed and genetic algorithm (GA) is used as optimization techniques for maximizing the minimum specific film thickness. The optimization programs enumerate values of the exponents for synthesis of cam displacement curves. The results show that the minimum film thickness can be increased considerably, e.g. approximately 7% in this paper.

피스톤 링의 유체 윤활 해석 (Hydrodynamic Analysis of Piston Rings)

  • 김재현;최상민;김경웅
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.167-172
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    • 1998
  • An algorithm of Thermal-elastohydrodynamic lubrication analysis for the piston ring is developed. This algorithm contains cavitation boundary condition so it automatically satisfies conservation of mass. 1-D Reynolds equation and 2-D energy equation are solved simultaneously by using Gauss-Jordan method and Newton-Raphson method. Minimum film thickness and friction force are calculated for 1 cycle. There is little difference between the results caculated by isothermal rigid and EHL analysis in entire cycle. In the results of THL, shear heating effect and temperature boundary condition affect the minimum film thickness and friction force prediction. The minimum film thickness and the friction force calculated by THL are lower than those caculated using isothermal assumption.

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선단압력이 틸팅 패드 추력베어링의 운전특성에 미치는 영향 (Effects of inlet pressure build-up on the running characteristics of tilting pad thrust bearing)

  • 이경우;김종수
    • Journal of Advanced Marine Engineering and Technology
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    • 제22권1호
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    • pp.85-91
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    • 1998
  • In this paper, an influence of inlet pressure on the running characteristics of tilting pad thrust bearing is studied by a numerical analysis. The inlet pressure is obtained from the extended Bernoulli equation including the loss coefficient which is varied with the operating conditions. The running characteristic parameters such as the minimum film thickness, the film pressure and the film thickness ratios are calculated for various runner speeds with constant load in particular two pivot positions. The results are shown that the inlet pressure has a large influence on the minimum film thickness and other running characteristic parameters.

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커넥팅 로드 베어링의 EHL에 관한 수치해석 (A Numerical Analysis of the Elastohydrodynamic Lubrication of Connecting Rod Bearings)

  • 김병직;김경웅
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.63-71
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    • 1996
  • The connecting rod bearing, which is subjected to periodical dynamic loading, is an impoRant component of the reciprocating engine. In the operation of this bearing, significant parameters are the oil film thickness and the film pressure. Peak film pressures of 20-30 MPa are not uncommon. So the elastic deformation of the bearing housing can have a significant effect on the bearing performance. In this study, a numerical analysis of connecting rod bearing is investigated. Elastic deformation of the bearing housing is considered in the analysis. Separate hydrodynamic and structural analysis are coupled through a direct iterative process. It is shown that as the result of the elastic deformation of the bearing housing, the eccentricity ratio is increased, and the minimum value of the minimum film thickness and the maximum value of the maximum film pressure are decreased. The variations of rotational speed and cylinder pressure affect the minimum film thickness and the maximum film pressure variations of the connecting rod bearing.

타원접촉의 탄성유체윤활 : 제2보 - 스핀운동의 영향 (An Elastohydrodynamic Lubrication of Elliptical Contacts : Part II - The Effect of Spin Motion)

  • 박태조
    • Tribology and Lubricants
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    • 제23권2호
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    • pp.49-55
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    • 2007
  • A numerical analysis of elastohydrodynamic lubrication of elliptical contacts with both rolling and spinning has been carried out. A finite difference method with non-uniform grid systems and the Newton-Raphson method are applied to solve the problems. The velocity vectors resulting from combined spinning and rolling/sliding motion lead to asymmetric pressure distributions and film shapes. Pressure distributions, film contours and variations of the minimum and central film thicknesses are compared with various spin-roll ratios. Reduction of the minimum film thickness under spinning is remarkable whereas the central film thickness is relatively less. The spin motion have large effect on variations of the minimum film thickness with load parameter which are small in pure rolling/sliding cases. Therefore present numerical scheme can be used in the analysis of general elliptical contact EHL problems and further studies are required.

표면 거칠기를 고려한 볼 조인트 접촉의 미세 탄성유체윤활 해석 (Micro-EHL Analysis of a Ball Joint Contact with Surface Roughness)

  • 김태종
    • Tribology and Lubricants
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    • 제19권3호
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    • pp.123-132
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    • 2003
  • The effect of surface texture on elastohydrodynamic lubrication (EHL) point contact of a ball Joint mechanism in small reciprocating compressors is studied numerically by using multigrid method. Pressure and film thickness profiles have been calculated for surface roughness with waviness of different orientations and transverse ridge and dent at minimum and maximum Hoes M parameter conditions. The influence of the amplitude and the wavelength of the surface roughness was also studied. Results show that the oblique waviness with orientation angle of 30$^{\circ}$generates the smallest minimum film thickness as compared with those of longitudinal, transverse, and other oblique roughness. The influence of transverse waviness on the minimum film thickness is smaller than for the longitudinal waviness case.

EHL Analysis of Rolling Bearings Considering the Effect of the Number of Rolling Elements and the Shaft Load

  • Hong, Sung-Ho;Kim, Kyung-Woong
    • KSTLE International Journal
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    • 제10권1_2호
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    • pp.17-22
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    • 2009
  • The numerical analysis of elastohydrodynamic lubrication for the ball and roller bearings is performed in order to study the effect of the number of rolling elements and the shaft load on the minimum film thickness. A finite difference method and the Newton-Raphson method are used in the analysis. For a given shaft load, the maximum load of rolling element is determined along with the number of rolling elements. And then the minimum film thickness is calculated for several rolling bearings. The shape of film thickness and the pressure distribution are also studied.