• 제목/요약/키워드: milling experiment

검색결과 204건 처리시간 0.026초

로타리압축기 실린더 Slot부의 주조조직에 따른 가공표면 및 마모특성에 관한 연구 (The Wear charactericstics and Machinability to The type of Cast-iron of The Slot part of cylinder for Rotary compressor)

  • 김동한
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제27회 춘계학술대회
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    • pp.77-82
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    • 1998
  • The Part of slot on rotary compressor which plays an important part of the reliability and performance is studied on machinability and the wear characteristics for the specimen made by sand mold and permanent mold. The experiment are used the face cutter of milling machine which make the processing surface like broaching process and rollblock wear test machine. Permanent-mold casting iron is not affected by variation of RPM of milling machine, but sand-mold cast-iron is improved to increasing RPM. Also sand-mold casting iron shows superior wear characteristic to permanent-mold casting iron. This results from harder matrix of pearlite structure and self-lubrication characteristics of graphite. And wear particles in tested oil show shape and size similar to severe wear particles of oil taken from rotary compressor. The material and surface condition of slot play important part of the reliability and performance.

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채터 주파수-회전 속도 선도를 이용한 채터 진단에 관한 연구 (Diagnosis of chatter by using the chatter frequency-spindle speed diagram)

  • 이상호;이대형;박중윤;홍성욱
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.261-264
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    • 2000
  • This paper presents a method to identify the on-set of chatter by using the chatter frequency-spindle speed diagram for a milling spindle-workpiece system in face milling process. To this purpose, the eigenvalue problem approach using frequency response function is adopted for predicting both the chatter condition and chatter frequency. The chatter frequency -spindle speed diagram for various conditions is investigated throughout simulation and experiment to diagnose the chatter. The simulation and experimental results show that the chatter frequency-spindle speed diagram is useful for diagnosis of the on-set of chatter vibration.

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볼 엔드밀 가공시 공구변형에 관한 연구 (A Study on Deflection of Tool in Ball-End Milling)

  • 두승;서한원;유기현;서남섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.721-724
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    • 2000
  • This paper presents a prediction of tool deflection and resulting machining error fur sculptured surface productions in the ball-end milling process. Due to the different materials and the dimensions of the tool holder and cutter, a cantilever hem model with three uniform sections is proposed fur the tool deflection model. The ability of this model has been verified by a machining experiment. In this study, cutting force and machining error are investigated. This paper provides the prediction of machining error for sculptured surface to improve machining quality for industrial application.

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정면밀리가공에서 챔퍼각 변화에 의한 표면조도 향상 (Improvement of the surface roughness by changing chamfered angle in the face milling)

  • 이성세
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.641-646
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    • 2000
  • A milling process with 45 degree chamfered inserts produces a perfect flat surface only in theory. It is due to many unwanted factors including thermal effect, dynamic effect, the problem of the controller used and the problem of accuracy of the machine tool. In this study, introduced is a method to improve the surface roughness by redesigning of the chamfer angle of the insert, which traditionally has been 45 degree. First, the relationship between the fixed machine coordinate and the relative coordinate on the insert is derived. This transfer matrix is used to determine the new insert angle to maximize the flatness of the machined surface. A newly designed insert is manufactured, and used to carry out the experiment. It is proved that the insert designed by the proposed method produced a much flatter surface than a traditional one.

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볼엔드밀을 이용한 고속가공에서 가공환경 변화에 따른 열특성 평가 (Evaluation of thermal characteristics by cutting environments in high speed ball end-milling)

  • 이채문
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.34-38
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    • 2000
  • The trend of cutting process today goes toward higher precision and higher efficiency. Many thermal/frictional troubles occur in high-speed machining of die and mold steels.In this paper, the thermal characteristics are evaluated in high sped ball end-milling of hardened steel(HRc42). Experimental work is performed on the effect of cutting environments on tool life and cutting temperature. Cutting environments involve dry, wet(20bar), compressed chilly air at -9$^{\circ}C$, compressed chilly air at -35$^{\circ}C$. The measuring technique of cutting temperature using implanted thermocouple is used. The cutting temperature is about 79$0^{\circ}C$, 35$0^{\circ}C$ and 54$0^{\circ}C$ in dry, wet and compressed chilly air at +9$^{\circ}C$, respectively. The tool life for compressed chilly air at -9$^{\circ}C$ is longer than all other cutting environments in experiment.

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마찰용접 된 박판재의 용접부 특성에 대한 실험 비교 (Experimental Comparison of Weld Zone Properties for $2mm^{t}$ Aluminum Alloy Sheets Friction-Stir-Welded using Milling Machine.)

  • 한민수;장석기;이돈출
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1747-1751
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    • 2003
  • The paper shows properties such as vickers hardness, yielding and ultimate stresses for the weld zone of the butt and the lap jointed specimens, and compare maximum loads, stress-strain curves, deformation appearance after guided bending test and fracture appearance for butt and lap jointed specimens. The research in this experiment also shows the weldability of the butt joint specimen is better than that of the lap joint specimen using FSW with $2mm^{t}$ aluminum alloy sheet in milling machine.

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SM25C 재질의 엔드밀 가공을 위한 개선된 절삭파라미터 선정 (The Improved Cutting Parameter Design of End-milling for SM25C Material)

  • 임성훈;김경환
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.31-38
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    • 2012
  • In this paper, we selected primary cutting parameters that influence on surface roughness of cut bottom surface in end-milling for SM25C material. Those are overhang, depth of cut, feed rate and spindle speed. And then performed orthogonal array experiment and ANOVA by Taguchi method to determine that improved level combination of cutting parameters for betterment of working efficiency and surface roughness one of quality characteristics. And we verified a advisability of prediction model by verification test about level combination. From the results, main cutting parameter influences on surface roughness is spindle speed and the next is feed rate.

Inconel 718의 평엔드밀링가공에서 가공성평가에 관한 연구 (A Study on Machinability Evaluation of Inconel 718 in Flat End Milling)

  • 정지훈;권해웅;구준영;김평호;김정석
    • 한국생산제조학회지
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    • 제21권6호
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    • pp.982-987
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    • 2012
  • Inconel 718 alloy has been widely used in the aerospace, heavy industry and electronic industry. However, the machinability of this alloy is very poor, which is attributed to their inherent high strength that is maintained at elevated temperatures. The tool life is dominant problem in machining difficult-to-cut materials, so it is necessary to select the efficient cutting conditions for the improvement of tool life. In this study, the cutting force, tool wear and surface roughness are investigated in end milling machining under various cutting conditions. By this experiment, the efficient machining condition of this alloy is suggested to adopt in various industries.

육방정 Si-폐라이트의 자기적 특성에 미치는 입도 분포의 영향 (Effects of Particle Size Distribution on The Magnetic Properties of Hexagonal Sr-Ferrite)

  • 송창열;신용덕
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1994년도 하계학술대회 논문집 C
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    • pp.1314-1316
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    • 1994
  • $0.36[wtx]Sio_2$ and $0.1[wtx]H_3BO_3$ were added to strontium ferrite magnets of the magnetoplumbite phase SrO $5.7Fe_2O_3$. This experiment was carried out to investigate the effects of particle size distribution as a function of milling time(20,30,40,50,60,70 hours) on the magnetic properties of SrO $5.7Fe_2O_3$ ferrite magnet. The B-H Curve, density and the degree of orientation were measured. The optimal conditions of making magnets and properties of a typical sample are the following : The milling time was 60 hours. Magnetic and physical properties are $B_r$=4000[G], $_BH_c$=3330[Oe], $_IH_c$=3525[Oe], (BH)max=3.786 [MGOe], density= $5.0063g/cm^2$, orientation factor f=0.813.

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전작물 품질평가 현황과 전망 (Current Status and Prospect of Quality Evaluation in Upland Crop)

  • 김용호;이춘기;김선림;정병춘;김숭열
    • 한국작물학회:학술대회논문집
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    • 한국작물학회 2002년도 춘계 학술대회지
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    • pp.58-62
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    • 2002
  • The standard of crop quality is required to promote the consumption and produce the high quality products. It will contribute the stability for processing products and the marketability of crops. Upland crop quality is considered to the three categories; the marketing value such as grain size, shape and appearance; the eating and processing value such as milling rate, dehulled ratio and kernel hardness; the nutritional value such as protein, lipid and isoflavone content. Even though many characters were analyzed for crop quality, effective method of evaluation to enhance the control of quality was not performed till now. Therefore, in the future, research in upland crop quality should emphasize to establish the standard evaluation method.

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