• 제목/요약/키워드: mill scale

검색결과 87건 처리시간 0.032초

An Overview of Biopulping Research: Discovery and Engineering

  • Scott, Gary M.;Akhtar, Masood;Lentz, Michael J.;Horn, Eric;Swaney, Ross E.;Kirk, T.Kent
    • 펄프종이기술
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    • 제30권4호
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    • pp.18-27
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    • 1998
  • Biopulping is defined as the treatment of wood chips with lignin-degrading fungi prior to pulping. Fungal pretreatment prior to mechanical pulping reduces electrical energy requirements during refining or increases mill throughput, improves paper strength, reduces the pitch content, and reduces the environmental impact of pulping. Our recent work involved scaling up the biopulping process towards the industrial level, investigating both the engineering and economic feasibility. We envision the process to be done in either a chip-pile or silo-based system for which several factors need to be considered: the degree of decontamination, a hospitable environment for the fungus, and the overall process economics. Currently, treatment of the chips with low-pressure steam is sufficient for decontamination and a simple, forced ventilation system maintains the proper temperature, humidity, and moisture conditions, thus promoting uniform growth of the fungus. The pilot-scale trial resulted in the successful treatment of 4 tons of wood chips (dry weight basis) with results comparable to those on a laboratory. Larger, 40-ton trials were also successful, with energy savings and paper properties comparable with the laboratory scale. The overall economics of the process also look very favorable and can result in significant annual savings to the mill. Although the current research has focused on biopulping for mechanical pulping, it is also beneficial for sulfite chemical pulping and some applications to recycled fiber have been investigated.

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활성슬러지 공정에 의한 Kraft 펄프 폐수의 독성 제거 (Removal of Toxicity from Kraft Pulp Mill Effluents by Activated Sludge Process)

  • 김영관
    • 상하수도학회지
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    • 제8권3호
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    • pp.9-18
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    • 1994
  • 활성슬러지 공정을 이용하여 Kraft 펄프공장에서 배출되는 유출수에 잔류하는 만성독성의 제거가능성을 평가하기 위하여 pilot plant를 운전하였다. 독성 이외에도 폐수내의 BOD, SS, resin과 fatty acids, 색도, 그리고 AOX와 같은 오염물질의 제거효과도 측정되었다. Pilot plant는 정상상태에서 약 10주 동안 운전되었으며 운전기간 동안의 평균 F/M 비율은 0.28, 그리고 sludge age는 8.4일로 계산되었다. 평균 MLSS 농도는 4,309mg/l이었으며 이중 휘발성 물질은 57%이었다. 운전기간 동안, BOD 제거계수(k)는 $30^{\circ}C$에서 8.2/일 이었으며 BOD 제거율은 full-scale 운전시보다 3~6% 정도 낮은 84%로 나타났다. 활성슬러지 유출수의 만성독성 시험은 Dinnel 방법과 BML 방법이 활용되었으며, 시험결과 pilot plant 활성슬러지 시스템에서도 효율적인 운전을 통하여 90% 이상의 독성제거가 가능함을 알 수 있었다. Pilot plant의 진 공정을 통해서 색도와 AOX의 제거는 매우 미미하였으나 resin과 fatty acids는 뛰어난 제거율을 나타내었다.

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제주도 마을의 돌문화 요소에 관한 연구 (A study on the Cultural Elements of Stone to Village in Jeju)

  • 김형남
    • 한국농촌건축학회논문집
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    • 제11권1호
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    • pp.25-36
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    • 2009
  • Coastal village and Inland village was village in jeju. This study was cultural elements of stone to village in jeju. Memorial Stone and Stone Monument Street, Shrine, An altar of sarificial site for village tutelary spirits, Bangsatap(pagoda), 25 Bongsu(25 beacon fire stations) and 38 Yeondae(38 signaling sites), Hwanhaejangseong Fortress, Grave wall and Horse pasture walls were included in elements of history and culture to village in jeju. An altar of sarificial rite for village tutelary spirits was generally on the a hill near a village, built of Stone wall. Bangsatap(pagoda) was the kind and the size of stone to a location, that expresses the form and the scale. the form of grave wall was the oval or the rectangle, the latter was frequent. Thatched houses in jeju and facilities in a house, Stone wall, Tongsi(pigsty), Paeng namu and A heights of stone, Spring water and Water collected in a depression, Stone Weir, Horse mill and Dodaebul(Old Lighthouse) were included in elements of life and culture to village in jeju. Stone wall has the multiplicity of the size and the building method in the use, the function and the region. The form of Stone weir was the rectangular figure or the curvilinear figure, the section of that was the right triangle or the rectangular form.

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규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향 (Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency)

  • 김병곤;박종력;최상근;이재장
    • 한국세라믹학회지
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    • 제40권7호
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    • pp.696-701
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    • 2003
  • 교반형 볼 밀에서 실리카 분말의 열처리에 따른 분쇄효율을 분쇄에 따른 에너지 소비량을 측정함으로써 조사하였다. 열처리를 행한 것과 행하지 않은 시료를 비교해 보면, 600~90$0^{\circ}C$에서 열처리 후 실온에서 냉각된 시료를 건식 분쇄하였을 경우 약 40~50% 정도, 열처리 후 물속에서 급속 냉각한 경우 약 52~62% 정도의 에너지의 감소 효과가 있었다. 또한 열처리한 실리카 분말을 습식 분쇄를 할 경우 건식 분쇄에 비하여 약 40% 정도의 분쇄에너지가 적게 소모되고 있음을 알 수 있었다. 또한 실리카 분말을 열처리 한 후, 급속 냉각할 경우 발생하는 열충격은 입도에 대한 영향을 거의 받지 않으며 분쇄효과를 향상시킴을 알 수 있었다.

친환경 원가절감형 바이오바인더를 이용한 다층 도공지 제조 (제3보) - 친환경 원가 절감형 바이오바인더의 공장 적용 실험 - (Manufacturing of Multi-layer Coated Paper with Eco-friendly Biobinder for Cost Saving (3) - Mill Trial of Eco-friendly Biobinder for Cost Saving -)

  • 이용규;안국헌;김창수;원종명
    • 펄프종이기술
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    • 제47권5호
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    • pp.127-133
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    • 2015
  • Recent worldwide trends are to develop the environmental friendly chemicals and processes in order to reduce the global warming and climate change phenomena. One of similar efforts in paper industry is to substitute the petroleum-based SBR latex by starch-based biobinder. The disadvantage of biobinder found through laboratory scale study was the lower dry pick strength than SBR latex. The objective of this study is to confirm the substitutability of SBR latex with biobinder through mill trial. Although biobinder itself gave lower dry pick strength, it was found that the use of SBR latex and biobinder mixture (50:50) could improve the dry pick strength. The introduction of biobinder into coating binder system improved the opacity of coated paper. Optical properties (brightness and whiteness), ink trapping, print gloss and mottling level of paper coated with biobinder system were similar to those of SBR latex.

분무배소법에 의해 생성되는 복합산화물 분말들의 특성에 미치는 반응인자들의 영향 (Effect of Reaction Factors on the Properties of Complex Oxide Powder Produced by Spray Roasting Process)

  • 유재근;이성수;박희범;안주삼;남용현;손진군
    • 자원리싸이클링
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    • 제9권4호
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    • pp.16-27
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    • 2000
  • 본 연구에서는 기능성 자성재료의 원료분말을 분무배소법에 의해 제조하기 위하여 원료 용액을 효율적으로 미립화시킨 후 반응로 내로 분무시킬 수 있으며, 반응로 내부는 균일한 열분포를 이루어 열분해반응이 완전하게 진행 될 뿐만 아니라, 생성된 분말을 cyclone 및 bag filter 등의 포짐장치에서 효율적으로 포집할 수 있으며, 유해 생성가스를 청정시킬 수 있는 장치까지 포함하는 개선된 분무배소로 system을 제작하였다. 또한 본 연구에서는 불순물들을 다량 함유하고 있는 mill scale 및 ferro-Mirr을 산용액에 용해 시킨 복합 산용액의 pH를 4정도로 조절하여 용액 내에 존재하는 $SiO_2$, P 및 Al 등의 불순물들을 약 20ppm 이하로 감소시킴으로써 mill scale 및 ferro-Mn의 분무열분해를 위한 원료로의 재활용 가능성을 확인하였다. 원료용액인 정제된 복합 산용액을 nozzle을 통하여 분무배소로 내부로분무시킴으로써 Fe-Mn 계의 복합 산화물 분말을 제조하였으며, 반응온도, 원료용액 및 공기의 유입속도, nozzle tip 크기 및 원료용액의 농도 등의 주요 반응조건의 변화에 따른 생성분말의 특성 변화를 파악하였다. 생성된 분말들의 형상은 대부분의 반응조건에서 구형을 나타내고 있었으며, 조성 및 입도분포가 매우 균일하게 혼합된 형태로 나타남으로써 본 연구에 의해 제작된 분무배소로 system의 우수성을 확인할 수 있었다. 한편 본 반응조건 하에서 생성된 분말들의 결정입도가 대부분 약 100nm 이하으 초미립상태이면서 형상 및 입도분포가 매우 균일하다는 사실은 본 연구에서 제작한 분무배소, system을 이용함에 의해 Fe, Mn, Ni, Cu 및 회토류계 염화물로부터 초미립의 산화를 분말을 제조할 수 있을 뿐만 아니라, 반응분위기의 변화에 따라 초미립 순금속분말의 제조도 충분히 가능할 것으로 사료된다.

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유통 과대지의 물성 및 Wax Emulsion 발수 과대지의 제조 (Properties of Current Fruiting Bag and Preparation Water Repelling Fruiting Bag with Wax Emulsion)

  • 김강재;박성배;엄태진
    • 펄프종이기술
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    • 제40권2호
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    • pp.23-28
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    • 2008
  • As well as crop cultivation, they could not avoid automatizing and using more environmental friendly process in cultivation of fruit. And also, the consumer ask more safe fruit which is produced with more clean method. This is why the usage of aid materials for fruit cultivation like as fruiting bags are increasing. Practical utilization of wax emulsion treated water repelling fruiting bags are developed continuously and it's properties is compared properties of nomal fruiting bags. The water repelling process was developed with wax emulsion coating. After the experiment of wax emulsion preparation from paraffin and DEA and/or OA in Lab. scale, the wax emulsion was manufactured on pilot scale. The wax emulsion coated paper was prepared in mill scale coater. The water repellency and properties of emulsion coated fruiting bags were evaluated and compared with that of current fruiting bags.

NIR - a Tool for Evaluation of Milling Procedure

  • Gergely, Sziveszter;Handzel, Lidia;Zoltan, Andrea;Salgo, Andras
    • 한국근적외분광분석학회:학술대회논문집
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    • 한국근적외분광분석학회 2001년도 NIR-2001
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    • pp.1125-1125
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    • 2001
  • Micro-scale test methods are producing small-sample size where the conventional physical and chemical tests can not be used (high standard deviation, uncertain sampling conditions, low repeatability). Different small-scale test methods were developed recently for determination of physico-chemical, functional, rheological properties of wheat or wheat dough using miniaturized instruments with sophisticated sample preparation/handling and mechanics (RVA, 2 g mixograph, micro-Z-arm mixer, small-scale noodle maker, micro-baking method etc.). The small-scale methodologies can be used as basic research tools or as technology supported measurements and can be also essential in the early selection for quality traits in breeding programs. The milling as a sample preparation step is essential procedure providing good quality flour or semolina samples from small amount of grain (5-10 g) in a reproducible and reliable way. The aim of present study was to use NIR as quality control tool, and to evaluate the recently developed and manufactured micro-scale lab mill (FQC-2000) produced by Inter-Labor Co. Ltd., Hungary. The milling characteristics of the new instrument were compared to other laboratory mills and the effects of milling action on the chemical composition of fractions were analysed. The fractions were tested with both chemical and near infrared spectroscopic methods. The micro-scale milling resulted significantly different yields, particle size distributions and different fractions from compositional point of view. The near infrared spectra were sensitive enough to distinguish the fractions obtained by different milling procedures. Quantitative NIR calibration equations were developed and tested in order to measure the chemical composition of characteristic milling fractions. Special qualification procedure the PQS (Polar Qualification System) method was used for detecting the differences between fractions obtained by macro and micro-milling procedures. The results and the limitations of PQS method in this application will be discussed.

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밤송이 이용(利用)에 관(關)한 연구(硏究)(2) - 밤송이 분말(粉末)의 합판접착용(合板接着用) 증량제(增量劑)로의 이용(利用) - (Studies on the Utilization of Chestnut Bur(2) - Utilization of Chestnut Bur Powder as Glue Extender for Plywood Adhesion -)

  • 공영토;김재광;안병환;조재명;강영무
    • Journal of the Korean Wood Science and Technology
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    • 제15권4호
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    • pp.64-68
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    • 1987
  • To develope the utilities of the chestnut bur, which is wasted after harvesting chestnut in farmhouses, the feasibilities of adhesion(urea resin) extenders of the powder for plywood were examined. These experiments were implemented on experimental scale at Forestry Research Institute(Seoul) and on a plywood mill scale at Eugon Industrial Co LTD(Inchon) for more reliable data. In this paper, it was proved that the chestnut bur powder caused to rise the glue viscosity but the chaff powder to down reversely. The most effective mixing ratio were wheat flour 5kg, chaff powder: 5kg and chestnut bur powder. 5kg per 100kg of urea resin. At this condition, the viscosity were most appropriate (1,320 2,230 cps) for glue spreading operations, and the dry shear strengthes were most adequate(10.7-13.2kg/$cm^2$), wood failure ratio 82-88%). The chestnut bur powder, can be utilized for plywood adhesion extenders without any change of present process lines in plywwod mills.

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기유와 극압제가 압연유의 윤활성 및 내소부성에 미치는 영향 (Influence of Base Oils and Extreme Pressure Additives on Lubricity and Anti-Seizure Property of Lubricant in Cold Rolling)

  • 한석영;송교봉;이준정
    • 대한기계학회논문집
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    • 제16권7호
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    • pp.1363-1372
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    • 1992
  • 본 연구에서는 고속 냉간 압연유를 개발하기 위한 기초 연구로써 압연유의 기본이 되는 기유의 종류와 압연유에 첨가되는 각종 첨가제중 고속, 고압하 압연에서 가장 문제가 되는 히트 스크래치를 방지하는 역할을 하는 극압제의 종류 및 함량이 압연유의 윤활성과 내소부성에 어떠한 영향을 주는가를 소다식 진자형 마찰계수 시험 기, Falex 시험기 그리고 Four Ball 시험기와 같은 실험실적 평가방법과는 달리 실제 롤과 스트립 사이의 접촉조건이 상사한 시험압연기를 사용한 윤활성 및 내소부성 평가 실험을 통하여 검토하였다. 본 평가 실험에 사용된 시험압연기는 압하배분, 압연 채 터링(chattering), 장력 제어, 압연윤활 특성, 압연재 형상 제어, 이주속 압연특성 등 을 시험할 수 있는 다목적 냉간압연기로써 그 구조와 제원을 Fig.1과 Table 1에 나타 내었다. 또한 극압제를 함우하고 있는 압연유와 스트립 표면간의 화학반응에 의한 극압막의 존재여부를 확인하기 위하여 EDS(energy dispersive spectrometer) 분석법과 ESCA (electron spectroscopy for chemical analysis) 분석법을 이용하여 분석하였다.