• Title/Summary/Keyword: mill quality

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Development of Face Milling Cutter Body System for High Speed Machining (고속가공을 위한 정면밀링커터 바디시스템 개발)

  • Jang Sung-Min;Maeng Min-Jae;Cho Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.21-28
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    • 2004
  • In modem manufacturing industries such as the airplane and automobile, aluminum alloys which are remarkable in durability have been utilized effectively. High-speed machining technology for surface roughness quality of workpiece has been applied in these fields. Higher cutting speed and feedrates lead to a reduction of machining time and increase of surface quality. Furthermore, the reduction of time required for polishing or lapping of machined surfaces improves the production rate. Traditional milling process for high speed cutting can be machined with end mill tool. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, face milling cutter which gives high MRR has developed face milling cutter body for the high speed machining of light alloy to overcome the problems. Also vibration experiment to detect natural frequency in free state and frequency characteristics during machining are performed to escape resonance.

A Study on the Cutting Forces and Tool Deformation when Flat-ended Pocket Machining (평엔드밀 포켓가공시 절삭력과 공구변형에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.2
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    • pp.28-33
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    • 2017
  • Recently, the operation of precision pocket machining has been studied for the high speed and accuracy in industry to increase production and quality. Moreover, the demand for products with complex 3D free-curved surface shapes has increasing rapidly in the development of computer systems, CNC machining, and CAM software in various manufacturing fields, especially in automotive engineering. The type of aluminum (Al6061) that is widely used in aerospace fields was used in this study, and end-mill down cutting was conducted in fillet cutting at a corner with end-mill tools for various process conditions. The experimental results may demonstrate that the end mill cutter with four blades is more advantageous than that of the two blades on shape forming in the same condition precise machining conditions. It was also found that cutting forces and tool deformation increased as the cutting speed increased. When the tool was located at $45^{\circ}$ (four locations), the corner was found to conduct the maximum cutting force rather than the start point of the workpiece. The experimental research is expected to increase efficiency when the economical precision machining methods are required for various cutting conditions in industry.

Numerical Simulation of NOx Concentration in Gwangyang Bay, Korea (광양만권 질소산화물(NOx)의 수치모의)

  • 이상득;유지영
    • Journal of Environmental Science International
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    • v.11 no.9
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    • pp.897-905
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    • 2002
  • A three-dimensional photochemical air pollution model considered advection, dispersion, photochemical reactions, and precipitation processes was developed. The calculated results of meteorological observation clearly exhibited geographical effects of Gwangyang Bay, in which land and sea breezes, mount-valley winds and local circular winds occurred. The observed results of daytime NOx concentrations were slightly higher than the calculated NOx concentrations in Yosu industrial complex, Gwangyang iron mill, and container yard. Eventually, the calculated NOx results generally agreed well with the observed ones.

Development of Artificial Aggregate using of Ash and Quality Properties (소각회 인공골재 개발 및 품질 성능)

  • 문경주;박찬길;백명종;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.111-116
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    • 1998
  • This studies regarding development of product system on artificial aggregate using of Paper Sludge Ah that waste production at paper-making mill, expecially this paper describes development of product system using centrifugal mixer plant. The skills of this product system on artificial aggregate using of Ash can be spread Fly-Ash, powder and fine aggregate(under 5mm) of waste concrete reuse.

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Effect of Adding Seawater on Growth, Yield and Fruit Quality of Hydroponically grown Tomato(Lycopersicon esculentum Mill) (해수처리가 토마토 생육 수량 및 품질에 미치는 영향)

  • 박용봉;김용덕
    • Proceedings of the Korean Society for Bio-Environment Control Conference
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    • 2002.04a
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    • pp.1-2
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    • 2002
  • 토마토의 품질을 향상시키기 위한 처리들이 대부분 수량감소를 동반하는데 수량감소를 최소화하면서 품질을 개선할 수 있는 방법을 구명하기 위하여 해수를 처리하여 토마토의 품질을 향상시킬 수 있는 가능성을 검토하였다. 해수에는 Na와 Cl 이온이 80% 이상을 차지하고, EC가 높기 때문에 NaCl을 대체할 수 있을 뿐만 아니라 근권에 EC를 효과적으로 높일 수 있을 것으로 판단되어 수행하였다. (중략)

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The High-frequency Induction-heating application for 2700kW power (2700kW급 고주파 유도 가열 장치의 시작)

  • 이영호;김용환;이광수;이현우
    • Proceedings of the KIPE Conference
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    • 1998.07a
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    • pp.171-174
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    • 1998
  • The development of the high-frequency induction-heating for 2700kW power range intend to make localization at forging and rolling mill part by technical innovation. And, the development makes to increase our's competitive power at technique, quality and cost. This paper describes the heart of high-frequency induction-heating technique, switching technique, a few problem in common using as an unsatisfied technique, load adjustment technique, system control, diagnostic system, and auto-interface etc.

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Recycling of Wastepaper(XV) -Contamination of Process Water by System Closure- (고지재생연구(제15보) -제지 공정수 폐쇄화에 따른 오염 및 변화에 관한 연구-)

  • 조미선;윤혜정;류정용;신종호;송봉근
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.2
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    • pp.32-40
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    • 2001
  • It is desirable to reduce the amounts of fresh water and reuse the recycled water in papermaking process. In an attempt to improve the efficiency of recycling water refining treatment and to enhance the productivity of OCC recycling mill, up flow anaerobic sludge blanket(UASB) reactor was developed and introduced to Korea recently. In order to maximize the operating efficiency and minimize the adverse side effects it is imperative to estimate and evaluate the total effects of new system, UASB on the whole OCC recycling process. This study was carried out with a view to investigate the effects of the high temperature and alkalinity of process water on the quality ad productivity of testliner of OCC recycling mill which is equipped with UASB reactor and almost closed. Another object of this study was searching for the best available use of UASB treated process water. The results were as follows; Reuse of UASB treated water characterized with high temp and alkalinity was useful to improve the strength and drainage properties of recycled OCC owing to its good points of promoting OCC disintegration and reducing the calcium hardness of process water. However, it might not be avoidable to induce the increase of dissolved solids in process water in accordance with direct introducing of UASB treated water into the former stage of OCC stock preparation. So it would be advisable to adopt the UASB treated water in the stage of clean, screened OCC stock.

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Improvement of Rolling Load Prediction with Consideration of Spread in Hot Rolling (푹 퍼짐을 고려한 열연공정 압연하중 설정정확도 개선)

  • Jeong, Jong-Yeop;Im, Yong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.11
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    • pp.2836-2844
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    • 2000
  • Thickness control of hot-rolled strips has become an important issue in recent years because of the need for improving the quality of the hot-rolled strip. In this study, a modifying method of rolling force set-up with consideration of spread was developed to improve the thickness uniformity at the finishing rolling units in hot rolling. Through the analysis of real production data it was found that the accuracy of the rolling force determined from the finishing mill set-up (FSU) model dominantly governed the thickness uniformity in rolled plates at the front. Based on this analysis , several examples were selected to calculate the spread of rolled plate using three dimensional rigid thermo-viscoplastic finite element program. FE analysis results were used to train the neural network system that can predict the spread hot-rolled plate and the rolling force was modified based on the predicted value of spread. The modified rolling forces were closer to the measured rolling force so it can be expected that the accuracy of thickness uniformity of hot-rolled plate will be improved.

Installing Ozone Bleaching and Hot Acid Treatment at NPI Mills

  • Uno, Shunichiro;limori, Takeshi
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.06b
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    • pp.325-329
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    • 2006
  • Nippon Paper Industries, Co., Ltd. declared conversion of all the bleaching process to ECF, and most of the production had converted by now. To reduce ECF bleaching cost, we found that depending on electricity supply condition of the mill, utilization of ozone bleaching could be very effective. In addition, hot acid treatment of unbleached pulp also seemed to be effective for hardwood. In this study, several conditions for each technology were examined with the pulps from our own mills to reduce bleaching cost and to keep fiber quality acceptable level. In hot acid treatment study, with mild conditions (temperature lower than $90^{\circ}C$), sufficient reduction in Kappa number and hexenuronic acids content of the pulp were observed, while pulp viscosity was maintained. Moreover, to maintain strength of bleached pulp that subjected both to ozone bleaching and hot acid treatment, recommended Kappa number after ozone bleaching was more than 3. Based on these findings, two of our mills had installed medium-consistency ozone bleaching facilities and three mills installed hot acid treatment. Especially in Yatsushiro mill, both were installed in one bleaching line (A-ZD-E/P-D sequence), and running successfully.

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