• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2003년도 춘계학술대회 논문집
• /
• pp.488-493
• /
• 2003

This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
• /
• pp.132-141
• /
• 1999

No. 1 PL(Pickling Line) and No. 1 TCM(Tandem Cold Rolling Mill) at Pohang works started up in 1977 and have been operating successfully keeping high productivity for productivity thin gauge sheat such as BP, CR and silicon steel. On the other hand, customer's requirements of quality level are rasing higher continuously, so that Pohang works has combined and revamped No. 1 PL and No. 1 TCM in order to improve labor productivity, thickness accuracy and shape control capability, and so on in the period of 1977∼1999. This paper introduce the applied facilities, technologies and recent operations after revamping.

• 한국공작기계학회논문집
• /
• 제10권5호
• /
• pp.96-103
• /
• 2001

The quality requirements for thickness accuracy in cold rolling continue to become more stringent, particularly in response to exacting design specification from automotive customers. One of the major impacts from the tighter tolerance level is more unusable product on the head end and tail end of tandem mill coils when the mill is in transition to or from steady state rolling condition. A strip thickness control system for a tandem cold steel rolling mills is composed with blocked non-interacting controller and controllers for strip thickness and tension control of each rolling stands. An intelligent mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even if the effect of elastic compression was not important.

• Journal of the Korean Wood Science and Technology
• /
• 제43권3호
• /
• pp.374-380
• /
• 2015

목질 바이오매스 자원의 효율적 에너지화 방안의 일환으로 소나무와 리기다소나무를 목재펠릿으로 만들고, 그 특성을 조사하였다. 제조된 목재펠릿의 함수율, 발열량, 회분, 겉보기밀도, 내구성, 원소분석을 측정하여 비교하였다. 소나무와 리기다소나무 목재펠릿의 원소분석의 결과, 소나무는 61.42% (C), 수소 5.56% (H), 산소 32.87% (O) 그리고 0.15% (N)로 나타났으며, 리기다소나무는 61.03% (C), 수소 5.96% (H), 산소 32.83% (O) 그리고 0.18% (N)로 나타나 두 수종 간에 거의 차이가 없었다. 각 시료의 발열량은 약 19 MJ/kg로서 품질규격 1급((${\geq}18.0MJ/kg$)을 만족시켰다. 회분량의 경우 소나무가 0.50%, 리기다소나무가 0.53%로 양자 간의 차이가 거의 없었으며, 품질규격 1급(${\leq}0.7%$)을 만족시켰다. 겉보기 밀도는 소나무 펠릿의 경우 $648kg/m^3$으로 품질규격 1급(${\geq}640kg/m^3$)을 만족시켰으나, 리기다소나무의 경우 $622kg/m^3$으로 품질규격 2급(${\geq}600kg/m^3$)을 만족시켰다. 함수율의 경우 두 수종 모두 품질규격 1급(${\leq}10%$)를 만족시켰으며, 내구성의 경우 소나무 목재펠릿은 품질규격 3급(${\geq}95%$)를 만족시켰으나 리기다소나무 목재펠릿은 내구성 품질규격을 만족시키지 못하였다.

• 자원리싸이클링
• /
• 제16권5호
• /
• pp.25-30
• /
• 2007

건설폐기물 발생량이 매년 급격히 증가함에 따라 건설폐기물 처리의 중요성이 점차 심화되고 있으며, 그 중에서도 가장 많은 비중을 차지하고 있는 폐콘크리트의 처리에 가장 많은 노력을 기울이고 있다. 현재 폐콘크리트는 단순 파쇄를 통해 매움재나 채움재 등의 저급한 용도의 순환골재로 재활용되고 있다. 그러나 부족한 구조용 골재 수급문제를 해결하고 자원의 효율적인 활용을 위해서, 천연골재를 대체하여 구조용 골재로 사용될 수 있는 고품질의 순환골재 생산이 절실히 요구되고 있다. 따라서 본 연구에서는 autogenous mill과 가열처리 방법을 이용하여 고품질 순환골재 생산 공정을 개발하였다. 개발된 공정을 이용하여 약 30분간 파분쇄과정을 통해 생산된 순환골재의 품질은 밀도 $2.5\;g/cm^3$이상, 흡수율 3% 이하로 KS F 2573의 1종 굵은 순환골재 품질 기준을 만족하였으며, 이를 바탕으로 고품질의 순환골재 생산을 위한 연속공정을 개발하였다.

• Journal of the Korean Wood Science and Technology
• /
• 제51권1호
• /
• pp.23-37
• /
• 2023

One type of biomass that has promising potential for bio pellet production is spent coffee grounds (SCGs). However, previous studies have shown that SCGs in bio pellets cause a lot of smoke. Therefore, they need to be mixed with a material that has a higher calorific value to produce better quality pellets. One material that can be used is pine wood because it has a natural resin content that can increase the calorific value. The aim of this study was to examine the quality of bio pellets produced with SCGs and pine wood charcoal at different particle sizes. The charcoal was ground using either a hammer mill (HM) or a ball mill (BM). Pine wood charcoal was mixed with SCGs at ratios of SCGs to pine wood charcoal of 4:6 and 6:4 by weight, respectively, and the adhesive used a tapioca with a composition ratio 5% of the raw material. The bio pellets were produced using a manual pellet press. The quality of the bio pellets was assessed based on Indonesian National Standard (SNI) 8021-2014, and the physical observations include flame length, burning rate, and compressive strength. The average water content, ash content, and calorific value of the bio pellets were in accordance with SNI 8021-2014, but the density and ash content values were below the standard values. The BM variation of bio pellets had a higher compressive strength than the HM variation, and the 4:6 BM variation had the longest burning time compared with 4:6 HM.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1988년도 추계학술대회 논문집 학회본부
• /
• pp.56-59
• /
• 1988

The main purpose of Set-up control of hot strip mill plant is to obtain the most regular thickness. Then the learning or adaptive computer control in hot strip rolling mill has been developed. But it is very difficult to keep the inter-stands load distribution ratio uniform; so that the deviation of strip flatness is not avoidable. This leads to the degradation of quality of the products. In this report, an improved method base on the steepest descent method including the computation of optimum step size. This method is applied to the off-line simulation. In consequence, the better balances of inter-stands load distribution is achieved in addition to improvements of output thickness of hot strip mill in POSCO.

• 한국정밀공학회지
• /
• 제19권10호
• /
• pp.92-98
• /
• 2002

End mill is an essential tool to generate complex surface in workpiece and it has been developed with various materials and tool shapes. The most important factor to evaluate the performance of end mill is still the wear characteristics of flank face. In addition to the flank wear, the tool edge roughness generated by the chipping is another important factor in aspects of material property and machinability evaluation and affects the quality of machined surface. Up to now, there is no direct method for measurement of tool edge roughness. In this study, the tool edge roughness of flat end mill is indirectly measured along the axial direction of workpiece. The theoretical equation is derived in consideration of tool geometry. Finally, the optimal conditions to measure the tool edge roughness by the proposed method are presented through the theoretical review and experimental identification.

• 펄프종이기술
• /
• 제45권4호
• /
• pp.27-33
• /
• 2013

Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

• 소성∙가공
• /
• 제32권3호
• /
• pp.114-121
• /
• 2023

During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.