• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.488-493
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• 2003

This paper presents new skill in tube-mill processing getting the increase in production efficiency and quality in response to the recent request of high grade pipe. In this study, researchers developed the method to improve the precision of pipe and tool life in tube-mill processing. Optimum tool shape is devised by analyzing various simulation and mechanism in cutting process. In order to verify the confidence of the proposed machining technology, it is applied to the real processing machinery in the field.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.08a
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• pp.132-141
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• 1999

No. 1 PL(Pickling Line) and No. 1 TCM(Tandem Cold Rolling Mill) at Pohang works started up in 1977 and have been operating successfully keeping high productivity for productivity thin gauge sheat such as BP, CR and silicon steel. On the other hand, customer's requirements of quality level are rasing higher continuously, so that Pohang works has combined and revamped No. 1 PL and No. 1 TCM in order to improve labor productivity, thickness accuracy and shape control capability, and so on in the period of 1977∼1999. This paper introduce the applied facilities, technologies and recent operations after revamping.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.5
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• pp.96-103
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• 2001

The quality requirements for thickness accuracy in cold rolling continue to become more stringent, particularly in response to exacting design specification from automotive customers. One of the major impacts from the tighter tolerance level is more unusable product on the head end and tail end of tandem mill coils when the mill is in transition to or from steady state rolling condition. A strip thickness control system for a tandem cold steel rolling mills is composed with blocked non-interacting controller and controllers for strip thickness and tension control of each rolling stands. An intelligent mathematical model included an elastic deformation of strip has been developed and applied to the field in order to predict the rolling force. The simulated results showed that the effect of elastic recovery should be included the model, even if the effect of elastic compression was not important.

• Journal of the Korean Wood Science and Technology
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• v.43 no.3
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• pp.374-380
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• 2015

The quality characteristics of the woodpellet manufactured from two domestic pines (Pinus densiflora S. et Z. and Pinus rigida Mill.) were investigated for the efficient energy use of woody biomass resources. Properties of woodpellets such as moisture content, heating value, ash content, apparent density and durability were determined by using the standard test method of woodpellets of Korea Forest Research Institute (KFRI) and elemental analysis. The results of elemental analysis for C, H, O and N showed 61.42% carbon, 5.56% hydrogen, 32.87% oxygen, and 0.15% nitrogen for Pinus densiflora S. et Z. and 61.03% carbon, 5.96% hydrogen, 32.83% oxygen, and 0.18% nitrogen for Pinus rigida Mill. No significant difference between Pinus densiflora S. et Z. and Pinus rigida Mill was observed on elemental analysis. Heating values of each woodpellet were ranged from 19.00 to 19.42 MJ/kg which satisfied the first grade quality standard (${\geq}18.0MJ/kg$) by KFRI. The ash contents of woodpellet were slightly different between Pinus densiflora S. et Z. and Pinus rigida Mill., and satisfied the first grade quality standard (${\leq}0.7%$) by KFRI. Apparent density of woodpellet (Pinus densiflora S. et Z.) was passed the first grade standard level (${\geq}640kg/m^3$), and woodpellets from Pinus rigida Mill. satisfied the second grade quality of the standard. The moisture contents of each woodpellet were satisfied by the first grade quality standard (${\leq}10%$). The durability of woodpellet (Pinus densiflora S. et Z.) was passed the third grade level (${\geq}95%$), but Pinus rigida Mill. woodpellet was insufficient to satisfy the quality standard.

• Resources Recycling
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• v.16 no.5
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• pp.25-30
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• 2007

In Korea, reutilization of construction waste is gaining attention as construction waste generated increases continuously. Currently, the concrete waste is simply crushed and used as a low value application such as paving, back filling, etc. To meet the demand of aggregate for construction and the resource efficiently, production of high quality recycled aggregate is necessary. Therefore, in this study, a better process for production of high quality recycled aggregate was developed using combination of heat pretreatment and autogenous milling. Test results showed that the recycled aggregate has a density of $2.5\;g/cm^3$ and a water absorption ratio of 3.0%, which meet the specification of the first class of KS F 2573. Currently, a pilot scale autogenous mill is being constructed and tests will be further conducted to develop a commerce-scale process.

• Journal of the Korean Wood Science and Technology
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• v.51 no.1
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• pp.23-37
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• 2023

One type of biomass that has promising potential for bio pellet production is spent coffee grounds (SCGs). However, previous studies have shown that SCGs in bio pellets cause a lot of smoke. Therefore, they need to be mixed with a material that has a higher calorific value to produce better quality pellets. One material that can be used is pine wood because it has a natural resin content that can increase the calorific value. The aim of this study was to examine the quality of bio pellets produced with SCGs and pine wood charcoal at different particle sizes. The charcoal was ground using either a hammer mill (HM) or a ball mill (BM). Pine wood charcoal was mixed with SCGs at ratios of SCGs to pine wood charcoal of 4:6 and 6:4 by weight, respectively, and the adhesive used a tapioca with a composition ratio 5% of the raw material. The bio pellets were produced using a manual pellet press. The quality of the bio pellets was assessed based on Indonesian National Standard (SNI) 8021-2014, and the physical observations include flame length, burning rate, and compressive strength. The average water content, ash content, and calorific value of the bio pellets were in accordance with SNI 8021-2014, but the density and ash content values were below the standard values. The BM variation of bio pellets had a higher compressive strength than the HM variation, and the 4:6 BM variation had the longest burning time compared with 4:6 HM.

• Proceedings of the KIEE Conference
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• 1988.11a
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• pp.56-59
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• 1988

The main purpose of Set-up control of hot strip mill plant is to obtain the most regular thickness. Then the learning or adaptive computer control in hot strip rolling mill has been developed. But it is very difficult to keep the inter-stands load distribution ratio uniform; so that the deviation of strip flatness is not avoidable. This leads to the degradation of quality of the products. In this report, an improved method base on the steepest descent method including the computation of optimum step size. This method is applied to the off-line simulation. In consequence, the better balances of inter-stands load distribution is achieved in addition to improvements of output thickness of hot strip mill in POSCO.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.10
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• pp.92-98
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• 2002

End mill is an essential tool to generate complex surface in workpiece and it has been developed with various materials and tool shapes. The most important factor to evaluate the performance of end mill is still the wear characteristics of flank face. In addition to the flank wear, the tool edge roughness generated by the chipping is another important factor in aspects of material property and machinability evaluation and affects the quality of machined surface. Up to now, there is no direct method for measurement of tool edge roughness. In this study, the tool edge roughness of flat end mill is indirectly measured along the axial direction of workpiece. The theoretical equation is derived in consideration of tool geometry. Finally, the optimal conditions to measure the tool edge roughness by the proposed method are presented through the theoretical review and experimental identification.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.45 no.4
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• pp.27-33
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• 2013

Manufacturing fabrics from dissolving cellulosic pulp is increasing in these days. For making high quality of cellulose-based fabrics, control of cellulose DP (degree of polymerization), its alpha cellulose content, its brightness, and its crystallinity are important. To process the cellulosic raw material, refining of cellulosic fibers is essential, and it is important to know if refining affects those important cellulose properties. The effects of PFI mill and Valley beater refining on the alpha-cellulose content, cellulose DP, crystallinity, and paper mechanical properties of wood and two different cotton fibers were studied. The results showed that PFI mill refining rarely affected those properties. Fibers refined by a Valley beater displayed a small reduction in fiber length in comparison with those refined by a PFI mill. However, the Valley beater refining method produced almost no changes in cellulose properties, either. The refining process seemed to have very little effect on the cellulose DP, crystallinity index, or alpha-cellulose content until the freeness decreased to around 300 mL CSF for wood and 100 mL CSF for cotton fibers, respectively. There were also no differences in tensile strength development in two refining methods.

• Transactions of Materials Processing
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• v.32 no.3
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• pp.114-121
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• 2023

During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.