• Title/Summary/Keyword: mill quality

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Fabrication of Aluminium Flake Powder by Ball Milling Process (볼밀링에 의한 알루미늄 프레이크 분말 제조)

  • 이동원
    • Journal of Powder Materials
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    • v.3 no.3
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    • pp.159-166
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    • 1996
  • A series of test were undertaken in order to estabilish the effect of different milling variables on dimension and quality of aluminium flake powder. Milling conditions such as initial powder size, milling container rotation speed, milling time, and ball size were varied to produce aluminium flake powder. Flake powder could then be obtained with size range from 15 $\mu$m to 40 $\mu$m with a maximum specific surface area of 5 $m^{2}$/g by controlling milling conditions. Diameter of milled powders with different milling container rotation speed and ball size were compared with that obtained from theoretical model. The best flake powder was obtained in milling condition of initial powder with average size of 19 $\mu$m, mill container rotation speed of 80 rpm, balls of 9.5 mm diameter, and milling time of 40 hours.

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Particle Size and Piezoelectric Characteristics of PNW-PMN-PZT Ceramics as a Function of Attrition Milling process. (PNW-PMN-PZT 세라믹스의 Attrition Milling에 따른 입도분석 및 압전특성)

  • Lee, Sang-Ho;Yoo, Ju-Hyun;Oh, Dong-On;Ryu, Sung-Lim;Hong, Jae-Il;Chung, Kwang-Hyun;Jung, Moon-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.332-335
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    • 2003
  • Particle size and piezoelectric characteristics of PNW-PMN-PZT ceramics with the variations in attrition milling conditions were investigated for the piezoelectric transformer application. Particle size and distribution were decreased with increasing milling time. Dielectric constant (${\varepsilon}r$), electromechanical coupling factor (kp), mechanical quality factor (Qm) and density showed the optimum value of 1563, 0.53, 2342, 7.63, respectively at 7h milling time.

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Simulation of High-Frequency Induction-Heating Application Power Supply at 2700kW Power (2700kW급 고주파 유도가열장치의 전원시스템 시뮬레이션)

  • Lee, K.S.;Koh, H.S.;Lee, Y.H.;Lee, H.W.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.189-191
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    • 1998
  • The development of the high- frequency induction-heating for 2700kW power range intend to make localization at forging and rolling mill part by technical innovation. And, the development makes to increase our's competitive power at technique, quality and cost. This paper describes the heart of high-frequency induction-heating technique, switching technique, a few problem in common using as an unsatisfied technique, load adjustment technique, system control, diagnostic system and auto-interface etc.

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Design of the Robust Servo Control System for Steel Making Plant using Disturbance Observer Algorithm (DOB를 이용한 제철설비용 강인 서보 제어시스템 구현)

  • Kim, Dong-Sam;Heo, Yun-Je;Jeong, Wan-Gyun
    • Proceedings of the KIEE Conference
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    • 2003.11c
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    • pp.693-696
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    • 2003
  • Among many servo control systems in steel making plant, AGC system in hot rolling mill is very important to get a accurate strip thickness for good quality. AGC (Auto Gauge Control) system controls the roll gap to maintain the required thickness by using the variation of roll force and the measure of output thickness. In this paper, a simulator of AGC system which unifies both hydraulic servo control system and AGC algorithm is suggested. After proving the concurrence of algorithms between the simulator and real system, main actuator system is added. Instead of usual PI system used in present system, DOB control scheme is applied and shows the effect of disturbance attenuation well.

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Performance analysis of shape recognition in Senzimir mill control systems (젠지미어 압연기 제어시스템에서 형상인식에 관한 성능분석)

  • Lee, M.H.;Shin, J.M.;Han, S.I.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.83-90
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    • 2011
  • In general, 20-high Sendzimir mills(ZRM) use small diameter work rolls to provide massive rolling force. Because of small diameter of work rolls, steel strip has a complex shape mixed with quarter, edge and center waves. Especially when the shape of the strip is controlled automatically, the actuator saturation occurs. These problems affect the productivity and quality of products. In this paper, the problems in automatic shape control of ZRM were analyzed. In order to evaluate the problems for the automatic shape control in ZRM, recognition performance was analyzed by comparing the measured shape and the recognized shape. The actuator positions by the shape recognition and the manual operation were compared. From the analysis results, the necessity of the improvement of recognition performance in ZRM is suggested.

A Study on the Surface Properties Test of the Grinding Disk Assembly for Crushing Materials in Secondary Cells (이차전지 원료 해쇄용 그라인딩 디스크 어셈블리 표면 특성 시험에 관한 연구)

  • Sang-Pil Han;Dong-Hyuk Lee
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.33-41
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    • 2023
  • Metal raw materials and chemical additives, which are raw materials for secondary batteries, are pulverized by the high-speed rotation of the Grinding Disc of the Classifier Separator Mill (CSM). Grinding discs are required to withstand abrasion, corrosion, high-speed rotational force and impact. In order to analyze the stability of domestic and foreign grinding discs, quality tests including surface roughness, surface lubrication, surface state measurement, and surface 3D shape measurement were analyzed. When producing developed products, it shows that excellent products can be produced.

The Profile of Milling Plants in Korea (우리나라 양곡가공공장의 현황분석)

  • 정창주;금동혁;강화석
    • Journal of Biosystems Engineering
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    • v.3 no.1
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    • pp.47-63
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    • 1978
  • This study was conducted to obtain a basic information necessary to assess present rice milling technology in Korea The profiles for milling plants was analyzed by survey work.For the private custom-work mills, which process about 80 percent of domestic rice consumption ,their actual milling test for the identical samples as used for filed mills was conducted. Two rice varieties Japonica and Tongil-type were associated with the experiments. The results are summarized as follows: 1. Analyses for private custom-work mills showed their general aspects as; about 91 percent of the mills belonged to an individual owner ship ; more than 93 percent of the mills was established earlier than 1950 ; about 80 percent of the mills was powered with electric motor; mills having less than two employees were about 75 percent; about 45 percent of the mills provided for warehouse in storing customers cereal grains. 2. The polishers installed in 1,255mills within the surveyed area (7 counties) have been supplied by 44 different domestic manufacturers ;in but about 60 percent of which was supplied by 6major manufacturers. The polishers could be classified into two categories in terms of principles of their polishing actions ;jet-pearler and friction types. About 51 percent of the mills was equipped with the former which has been recognized as giving greater milling recovery than the friction types. 3. Reason for owners of private mills to supplement new machines was due mainly to pgrading their mills to meet the requirements that established by the Government. However, about 60 percent of the mill owners intended to replace with new pearler by their own needs to meet with new high yielding varieties. 4. Processing systems of each previate rice mills surveyed could be classified into three categories, depending upon whether the systems posessed such components as precleaner and paddy separator or not. Only 36.7 percent of mills was installed with both precleanr ad paddy seperrator, 5.0 percent of mills did have neither percleaner nor paddy seperator, and rest of them equipped only one of the two. Hence,it is needed for about 63% of rice miils to be supplemented with these basic facilities to meet with the requirements for the standaized system. 5. Actual milling capacity measured at each field rice mills was shown a wide variation, having range from about 190 to 1,210 kg/hr. The percentages of mills classified according to daily milling capacity based on this hourly capacity were 24.3% for the capacity less than 3 M/T a day; 20.0% for 3-4 M/T; 15.6% for 4-5 M/T; 6.7% for 5-6 M/T; 22.3% for 6-7 M/T; and 11.0% for more than 7 M/T a day. 6. Actual amount of rice processed was about 310 M/T a year in average. About 42% of total milled rice was processed during October to Decembear, which formed a peak demand period for rice mills. The amount of rice milled during January to May was relatively small, but it had still a large amount compared to that during June to September. 7. Utilization rate of milling facility, i. e., percentage of the actual amount of milled rice to the capacity of rice mills, was about 18% on the year round average, about 41% in the peak demand season, and about 10% during June to September. Average number of operating days for mills surveyed was about 250 days a year, and about 21 days a month. 8. Moisture contents of paddy at the time of field mill tests were ranged 14.5% to 19.5% for both Japonica and Tong-i] varieties, majority of paddy grains having moisture level much higher than 1530. To aviod potential reduction of milling recovery while milling and deterioration of milled rice while storage due to these high grain mJisture contents, it may be very important for farmers holding rice to dry by an artificial drying method. 9. Milling recovery of JapJnica varieties in rice mills was 75.0% in average and it was widely ranged from 69.0% to 78.0 % according to mills. Potential increase in milJing recovery of Japonica variety with improvement of mill facilities was estimated to about 1.9%. On the other hand, milling recovery of Tong-il varieties in the field mill tests was 69.8% in average and it ranged from 62% to 77 %, which is much wider than that of Japonica varieties. It is noticed that the average milling recovery of Tong-il variety of 69.8% was much less than that of the Japonica-type. It was estimated th3.t up to about 5.0% of milling recovery for Tong-il variety could be improved by improving the present lo'.ver graded milling technology. 10. Head rice recoveries, as a factor of representing the quality of commercial goods, of Japonica and Tong-il varieties were 65.9% and 53.8% in average, and they were widely ranged from 52% to 73% and from 44% to 65% , respectively. It was assessed that head rice recovery of Japonica varieties can be improved up 3.3% and that of Tong-il varieties by 7.0% by improving mill components and systems.

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Improvement of Shelf-life and Quality in Fresh-cut Tomato Slices

  • Hong, Ji-Heun
    • Food preservation and processing industry
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    • v.3 no.1
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    • pp.42-46
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    • 2004
  • Quality of fresh-cut tomato slices was compared during cold storage under various modified atmosphere packaging conditions. Chilling injury of slices in containers sealed with Film A was higher than with Film B; these films had oxygen transmission rates of 87.4 and 60.0 ml h-1 m-2 nun-1 at $5^{\circ}C$ and $99\%$ RH, respectively. While slices in containers with an initial atmospheric composition of air, $4\%$ CO2 + 1 or $20\%\;O_2, \;8\%\;CO_2+1$ or $20\%\;O_2$, or $12\%\; CO_2+\;20\%\;O_2$ showed fungal growth, slices in containers with $12\%\;CO_2 +\;1\%\;O_2$ did not. Low ethylene in containers enhanced chilling injury. Modified atmosphere packaging provided good quality tomato slices with a shelf-life of 2 weeks or more at $5^{\circ}C$. Experiments were conducted to compare changes in quality of slices of red tomato (Lycopersicon esculentum Mill. 'Sunbeam') fruit from plants grown using black polyethylene or hairy vetch mulches under various foliar disease management systems including: no fungicide applications (NF), a disease forecasting model (Tom-Cast), and weekly fungicide applications (WF), during storage at $5^{\circ}C$ under a modified atmosphere. Slices were analyzed for firmness, soluble solids content (SCC), titratable acidity (TA), pH, electrolyte leakage, fungi, yeasts, and chilling injury. With both NF and Tom-Cast fungicide treatments, slices from tomato fruit grown with hairy vetch (Vicia villosa Roth) mulch were firmer than those from tomato fruit grown with black polyethylene mulch after 12 days storage. Ethylene Production of slices from fruit grown using hairy vetch mulch under Tom-Cast was about 1.5- and 5-fold higher than that of slices from WF and NF fungicide treatments after 12 days, respectively. The percentage of water-soaked areas (chilling injury) for slices from tomato fruit grown.

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A Study on the Growth Characteristics under Seedling Types of Native Woody Plants After Planting on the Disturbed Slope (훼손비탈면에 식재된 자생목본류의 묘유형별 생육특성에 관한 연구)

  • Shim, Sang-Ryul;Kim, Jae-Hwan;Jeong, Dae-Young;Moon, Seok-Ki;Koh, Jeung-Hyun
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.13 no.2
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    • pp.72-79
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    • 2010
  • This research was initiated to investigate the revegetation characteristics under seedling types of native woody plants on a disturbed slope. 4 different seedling types of woody plants (control, unit seedling plot, nature seedling plot, pot seedling plot) with the same woody plants (Rhus chinensis Mill, Albizzia julibrissin Duraz., Quercus acutissima Carr., Pinus densiflora S. et Z.) were treated with 3 replications on the experimental disturbed slope. Data such as the died number of native woody plants, growth height and visual quality were analyzed. The died number of plants were high in unit seedling plot when compared to the rest plots of seedling types. From the standpoint of died plant species, the died number were high in Rhus chinensis and Albizzia julibrissin whereas the died number were low in Quercus acutissima and Pinus densiflora. That's because we used 1-year old seedlings of Rhus chinensis and Albizzia julibrissin and 3-year old seedling Quercus acutissima and Pinus densiflora. This result indicated that the died reason of native woody seedling was not species but seedling age. Both growth height and visual quality were ranked first in the pot seedling plot, second in the nature seedling plot, third in the unit seedling plot, and last in the control plot, respectively. However, the difference of both growth height and visual quality in each seedling plot was not observed on the 11 months after planting. Especially, the main reason of low rooting and growth value in the unit seedling plot was due to wooven fabric outer crust of pot that obstruct seedling rooting into the soil. We concluded that pot seedling of native woody plants was effective in the viewpoint of the ecological disturbed slope revegetation.

Development of High quality Recycled Aggregate Production Process from Waste Concrete for Resource Circulation System (자원순환형(資源循環型) 사회(社會) 구축(構築)을 위한 고품질(高品質) 순환골재(循環骨材) 생산(生産) 공정(工程) 개발(開發) 연구(硏究))

  • Kim, Kwan-Ho;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.18 no.3
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    • pp.27-35
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    • 2009
  • To solve resource exhaustion and waste management problems caused by mass consumption, there are many efforts to change from resource consumption system to recycling system. Specially, interests about management of construction waste have increased, but efficient recycling system of waste concrete is not established yet. In this study, high quality recycled aggregate processing circuit was developed to recycle waste concrete. From the waste concrete which is a hydrated compound with coarse aggregate, fine aggregate, and cement material, high quality recycled coarse aggregate for concrete making was produced by autogenous milling and heat pretreatment method. After then, refinement process was performed to separate fine aggregate and cement material from waste concrete fines by sink float separation and hindered-settling separation. As a result, high quality recycled aggregate was produced from waste concrete by developed processing circuit.