• 제목/요약/키워드: microalloying

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Effects of Niobium Microalloying on Microstructure and Properties of Hot-Dip Galvanized Sheet

  • Mohrbacher, Hardy
    • Corrosion Science and Technology
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    • 제9권2호
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    • pp.67-73
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    • 2010
  • Niobium microalloying is effective in hot-rolled and cold-rolled steels by providing a fine-grained microstructure resulting in increased strength. To optimize the strengthening effect, alloy design and hot-rolling conditions have to be adapted. As a key issue the dissolution and precipitation characteristics of Nb are discussed in particular with regard to the run-out table conditions. It is then considered how the hot-rolled microstructure and the solute state of Nb interact with the hot-dip galvanizing cycle. The adjusted conditions allow controlling the morphology and distribution of phases in the cold-rolled annealed material. Additional precipitation hardening can be achieved as well. The derived options can be readily applied to produce conventional HSLA and IF high strength steels as well as to modern multiphase steels. It will be explained how important application properties such as strength, elongation, bendability, weldability and delayed cracking resistance can be influenced in a controlled and favorable way. Examples of practical relevance and experience are given.

라인파이프용 고강도 열연강판의 기계적 성질 (Mechanical Properties of High Strength Hot Strips For Line Pipe Application)

  • 김문수;김준성;강기봉;노광섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.383-389
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    • 1999
  • The purpose of this study was to investigate the effects of alloying and rolling condition on the mechanical properties and to develop high strength line pipe steels with good toughness. Tests were carried out by the laboratory experiments followed by mill trials and mass production. It was found that a small addition of microalloying elements, such as Nb, V with Mo or Ti remarkably increased the strength and toughness of hot strips. The optimum condition of thermomechanical rolling on low carbon microalloyed steel improved the toughness through the formation of a fine and uniform microstructure. Based on this mill trials following the fundamental research, the production technology of line pipe steels, grade X70∼X100 with high toughness, has been established. These grade steels exhibit excellent low temperature toughness (vTs= under -80$^{\circ}C$) and sufficient strength in both the base metal and the ERW seam weld position, respectively.

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Ultrafine Grained Steels Processed by Equal Channel Angular Pressing

  • Shin, Dong Hyuk
    • Corrosion Science and Technology
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    • 제5권1호
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    • pp.23-26
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    • 2006
  • Recent development of ultrafine grained (UFG) low carbon steels by using equal channel angular pressing (ECAP) and their room temperature tensile properties are reviewed, focusing on the strategies overcoming their inherent mechanical drawbacks. In addition to ferrite grain refinement, when proper post heat treatments are imposed, carbon atom dissolution from pearlitic cementite during ECAP can be utilized for microstructural modification such as uniform distribution of nano-sized cementite particles or microalloying element carbides inside UFG ferrite grains and fabrication of UFG ferrite/martensite dual phase steel. The utilization of nano-sized particles is effective on improving thermal stability of UFG low carbon ferrite/pearlite steel but less effective on improving its tensile properties. By contrast, UFG ferrite/martensite dual phase steel exhibits an excellent combination of ultrahigh strength, large uniform elongation and extensive strain hardenability.

저탄소 미량합금강의 미세조직에 미치는 고온변형의 효과 (Effects of Austenitization Temperature and Hot Deformation on Microstructure of Microalloyed Low Carbon Steels)

  • 김새암;이상우
    • 열처리공학회지
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    • 제16권2호
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    • pp.83-89
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    • 2003
  • As a research for developing fine-grained high strength low carbon steels, the effects of austenitization temperature and hot deformation on microstructure was investigated in 0.15 wt.% carbon steels with microalloying elements such as Nb and Ti. When the steels were reheated at $1250^{\circ}C$, Nb containing steel showed very coarse austenite grain size of $200{\mu}m$ whereas Nb-Ti steel did fine one of $70{\mu}m$ because Ti carbonitrides could suppress the austenite grain growth. In case of 50% reduction at $850^{\circ}C$, the austenite grains in the Nb steel partially recrystallized while those in the Nb-Ti steel fully recrystallized probably due to finer prior austenite grains.For the Nb-Ti steel, ferrite grain size was not sensitively changed with austenitization temperature and compression strain and, severe deformation of 80% reduction was not essentially necessary to refine ferrite grains to about $3{\mu}m$ which could be obtained through lighter deformation of 40% reduction.

B, Hf, Zr첨가에 따른 $\textrm{L1}_{2}\textrm{Ni}$-20Al-10Fe 금속간화합물의 소성거동 (Plastic Behavior of $\textrm{L1}_{2}\textrm{Ni}$-20Al-10Fe Intermetallic Compounds with Microalloying Additions of B, Hf and Zr)

  • 김민철;황승준;오명훈;위당문
    • 한국재료학회지
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    • 제7권7호
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    • pp.592-596
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    • 1997
  • LI$_{2}$형 결정구조를 갖는 Ni-20at.%AI-10at%Fe 금속간화합물에 boron, zirconium 과 hafnium을 최고 0.5at.% 까지 첨가하여 항복강도, 연성, 파괴 등 기계적 성질의 변화를 인장시험과 X선분석 및 XPS분석 등을 통하여 관찰하였다. Ni-20at.% AI-10at.% Fe금속간화합물에 boron을 첨가하였을 때는 연신율의 현저한 증가가 나타났으나 zirconium이나 hafnium첨가의 경우에는 별다른 효과가 나타나지 않았다. Ni-20at.%AI-10at%Fe 금속간화합물의 경우, boron의 양이 증가할수록 인장연신율이 증가하였으며 0.1at.%의 boron을 첨가한 경우 최고 48.5%의 상온인장연신율을 나타내었다. 첨가물을 넣지 않은 경우와 zirconium과 hafnium을 첨가한 경우, 파괴모드는 입계파괴의 형태를 나타내었으나 boron을 첨가한 경우에는 파괴모드가 입계파괴에서 입내파괴로 변화되었다. XPS분석을 통하여 boron이 입계에 편석된 것을 관찰할 수 있었으며 이는 이미 제시된 여러가지 해석들과 일치하는 결과이다. 이로부터 boron의 첨가에 따른 인장연신율의 증가는 boron의 입계편석거동과 관련이 있음을 알 수 있다.

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용접구조용 고장력강의 용접부 인성에 미치는 미세 조직과 용접 입열량의 영향 (Effects of microstructure and welding heat input on the toughness of weldable high strength steel weldments)

  • 장웅성;방국수;엄기원
    • Journal of Welding and Joining
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    • 제7권3호
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    • pp.44-54
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    • 1989
  • This study was undertaken to evaluate the allowable welding heat input range for high strength steels manufactured by various processes and to compare the weldability of TMCP steel for high heat input welding with that of conventional Ti-added normalized steel. The allowable welding heat input ranges for conventional 50kg/$mm^2$ steel to guarantee D or E grade of ship structural steel were below 150 and 80kJ/cm respectively. Such a limit in welding heat input was closely related with the formation of undesirable microstructures, such as grain boundary ferrite and ferrite side plate in the coarse grain HAZ. In case of 60 and 80kg/$mm^2$ quenched and tempered steels, for securing toughness in weldments over toughness requirements for base metal, each welding heat input had to be restricted below 60 and 40kJ/cm, that was mainly due to coarsened polygonal ferrite in weld metal and lower temperature transformation products in coarse grain HAZ. The TMCP steel could be appropriate as a grade E ship hull steel up to 200kJ/cm, but the Ti-added normalized steel could be applied only below 130kJ/cm under the same rule. This difference was partly owing to whether uniform and fine intragranular ferrite microstructure was well developed in HAZ or not.

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Effects of Microalloying Elements on Microstructures and Toughness of Simulated HAZ in Quenched and Tempered Steels

  • Chang, W.S.;Yoon, B.H.
    • International Journal of Korean Welding Society
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    • 제3권2호
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    • pp.40-45
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    • 2003
  • A series of experiments has been carried out to investigate the effect of titanium, boron and nitrogen on the microstructure and toughness of simulated heat affected zone (HAZ) in quenched and tempered (QT) type 490MPa yield strength steels. For acquiring the same strength level, the carbon content and carbon equivalent could be lowered remarkably with a small titanium and boron addition due to the hardenability effect of boron during quenching process. Following the thermal cycle of large heat input, the coarsened grain HAZ (CGHAZ) of conventional quenched and tempered (QT) type 490MPa yield strength steels exhibited a coarse bainitic or ferrite side plate structure with large prior austenite grains. While, titanium and boron bearing QT type 490MPa yield strength steels were characterized by the microstructure in the CGHAZ, consisting mainly of the fine intragranular ferrite microstructure. Toughness of the simulated HAZ was mainly controlled by the proper Ceq level, and the ratio of Ti/N rather than titanium and nitrogen contents themselves. In the titanium­boron added QT steels, the optimum Ti/N ratio for excellent HAZ toughness was around 2.0, which was much lower than the known Ti/N stoichiometric ratio, 3.4. With reducing Ti/N ratio from the stoichiometric ratio, austenite grain size in the coarse grained HAZ became finer, indicating that the effective fine precipitates could be sufficiently obtained even with lower Ti/N level by adding boron simultaneously. Along with typical titanium carbo­nitrides, various forms of complex titanium­ and boron­based precipitates, like TiN­MnS­BN, were often observed in the simulated CGHAZ, which may act as stable nuclei for ferrite during cooling of weld thermal cycles

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저탄소 직접 소입강의 베이나이트상 조절에 관한 연구 (A Study on the Bainite Phase Control of Direct-Quenched Low Carbon Steels)

  • 안병규;고영상;이경섭
    • 한국재료학회지
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    • 제6권8호
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    • pp.841-851
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    • 1996
  • 최근의 연구에 의하면 직접 소입강에서 미량의 베이나이트상의 생성이 확인되었다. 마르텐사이트 변태전에 생성된 베이나이트상은 마르텐사이트의 패킷을 미세화시키고 입도 미세화로 기계적 성질을 향상시킨다고 한다. 본 연구에서는 미량 합금 원소로 Mo, B 등을 첨가한 강을 $1200^{\circ}C$에서 단조하여 물에 직접 소입한 후, 베이나이트상의 분율을 조절하기 위해 베이나이트 변태 온도에서 일정시간 유지하는 열처리 과정을 거쳐 생성된 베이나이트상의 분율과 기계적 성질간의 관계를 고찰하였다. 이로써 마르텐사이트와 베이나이트 혼합 조직의 강도와 인성을 증가시키는 효과적인 베이나이트 분율을 조사한 후에, 직접 소입시에 이와 같은 분율의 베이나이트 함량으로 조절할 수 있는 방법을 제시하여 고강도 고인성형 직접 소입강의 개발에 활용하고자 한다.

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열간단조용 비조질강의 기계적 성질에 미치는 V, Nb의 영향 (Effect of V and Nb on Mechanical Properties of Non-Heattreated Hot Forging Steels)

  • 위겸복;정운태;이경섭;왕성도
    • 한국재료학회지
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    • 제2권1호
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    • pp.65-75
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    • 1992
  • 0.4wt% C을 함유하는 기존의 기계구조용 탄소강에 V과 Nb을 단독 또는 복합으로 첨가한 열간단조용 비조질강의 기계적 성질을 조사하고, 미세조직과 셔출물의 분포 및 형상을 관찰하였으며 첨가원소의 영향을 정량화 하기 위해 중회귀분석을 행하였다. 인장시험 결과 모든 재료의 인장강도는 $70kg/\textrm{mm}^2$ 이상으로 기존의 소입.소려재(S45C)와 동등하거나 그 이상이었으며, 충격시험 결과 대부분 재료의 충격에너지는 40J 이하로 기존 재료의 약 50%정도였 다. V함량이 0.10에서 0.l5wt%로 증가하였을 경우 인장강도는 약 20% 증가하였으나 충격에너지는 감소하였다. 이는 VC의 미세석출에 의해 석출강화 효과와 함께 펄라이트의 부피분율이 증가하고 층간거리가 감소했기 때문이다. 반면 Nb 함량이 0.05에서 0.10wt%로 증가한 경우에는 강도와 인성의 근소한 증가경향을 나타내었다. 이는 NbC의 석출애 의한 결정립 미세화 효과가 VC 보다 우세했기 때문이다. 또한 V+Nb의 복합첨가는 단독첨가시에 비하여 충격인성의 향상에 보다 효과적이었으며, 본 실험에서 최적 강도와 인성의 조합을 보인 합금조성은 0.4C-1.19Mn-0.05S-0.12V-0.07Nb로 인장강도는 $84kg/\textrm{mm}^2$ 이상, 충격인성은 34J 이상이었다.

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Aluminum Powder Metallurgy Current Status, Recent Research and Future Directions

  • Schaffer, Graham
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2001년도 추계학술강연 및 발표대회
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    • pp.7-7
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    • 2001
  • The increasing interest in light weight materials coupled to the need for cost -effective processing have combined to create a significant opportunity for aluminum P/M. particularly in the automotive industry in order to reduce fuel emissions and improve fuel economy at affordable prices. Additional potential markets for Al PIM parts include hand tools. Where moving parts against gravity represents a challenge; and office machinery, where reciprocating forces are important. Aluminum PIM adds light weight, high compressibility. low sintering temperatures. easy machinability and good corrosion resistance to all advantages of conventional iron bm;ed P/rv1. Current commercial alloys are pre-mixed of either the AI-Si-Mg or AL-Cu-Mg-Si type and contain 1.5% ethylene bis-stearamide as an internal lubricant. The powder is compacted in closed dies at pressure of 200-500Mpa and sintered in nitrogen at temperatures between $580~630^{\circ}C$ in continuous muffle furnace. For some applications no further processing is required. although most applications require one or more secondary operations such as sizing and finishing. These sccondary operations improve the dimension. properties or appearance of the finished part. Aluminum is often considered difficult to sinter because of the presence of a stable surface oxide film. Removal of the oxide in iron and copper based is usually achieved through the use of reducing atmospheres. such as hydrogen or dissociated ammonia. In aluminum. this occurs in the solid st,lte through the partial reduction of the aluminum by magncsium to form spinel. This exposcs the underlying metal and facilitates sintering. It has recently been shown that < 0.2% Mg is all that is required. It is noteworthy that most aluminum pre-mixes contain at least 0.5% Mg. The sintering of aluminum alloys can be further enhanced by selective microalloying. Just 100ppm pf tin chnnges the liquid phase sintering kinetics of the 2xxx alloys to produce a tensile strength of 375Mpa. an increilse of nearly 20% over the unmodified alloy. The ductility is unnffected. A similar but different effect occurs by the addition of 100 ppm of Pb to 7xxx alloys. The lend changes the wetting characteristics of the sintering liquid which serves to increase the tensile strength to 440 Mpa. a 40% increase over unmodified aIloys. Current research is predominantly aimed at the development of metal matrix composites. which have a high specific modulus. good wear resistance and a tailorable coefficient of thermal expnnsion. By controlling particle clustering and by engineering the ceramic/matrix interface in order to enhance sintering. very attractive properties can be achicved in the ns-sintered state. I\t an ils-sintered density ilpproaching 99%. these new experimental alloys hnve a modulus of 130 Gpa and an ultimate tensile strength of 212 Mpa in the T4 temper. In contest. unreinforcecl aluminum has a modulus of just 70 Gpa.

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