• 제목/요약/키워드: micro-hole

검색결과 328건 처리시간 0.031초

구연산을 이용한 스테인레스 스틸의 미세 전해가공 (Micro Electrochemical Machining of Stainless Steel Using Citric Acid)

  • 류시형
    • 한국정밀공학회지
    • /
    • 제25권3호
    • /
    • pp.134-140
    • /
    • 2008
  • Micro electrochemical machining (ECM) is conducted on stainless steel 304 using non-toxic electrolyte of citric acid. Electrochemical dissolution region is minimized by applying a few hundred second duration pulses between the tungsten SPM tip and the work material. ECM characteristics according to citric acid concentration, feeding velocity and electric conditions such as pulse amplitude, pulse frequency, and offset voltage are investigated through a series of experiments. Micro holes of $60{\mu}m$ in diameter with the depth of $50{\mu}m$ and $90{\mu}m$ in diameter with the depth of $100{\mu}m$ are perforated. Square and circular micro cavities are also manufactured by electrochemical milling. This research can contribute to the development of safe and environmentally friendly micro ECM process.

미세 전해 가공에서 반경 방향 오버컷 예측을 위한 시뮬레이션 (Simulation of the Radial Overcut in Micro Electrochemical Machining)

  • 김보현;신홍식;오영탁;이강희;주종남
    • 한국정밀공학회지
    • /
    • 제28권2호
    • /
    • pp.251-256
    • /
    • 2011
  • The radial overcut in micro electrochemical machining was investigated. The prediction of overcut is important not only for the machining accuracy but also for the shape control of micro structures. In micro ECM, machining gap or overcut depends on electrolyte, pulse voltage, pulse duration and dissolution time etc. Understanding of electrochemical dissolution rate is necessary for the overcut prediction. In this paper, the radial overcut of micro electrochemical machining according to pulse duration and dissolution time was simulated using electrochemical principles and also experimentally estimated.

고세장비 마이크로 음각 형상을 갖는 대면적 스탬프의 제작 (Fabrication of Large Area Stamp with High Aspect Ratio Micro Intaglio Features)

  • 이병수;한정원;한정진;임지석;유영은;제태진;강신일
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.84-87
    • /
    • 2009
  • This paper describes a novel method for fabricating large area metallic stamp with high aspect ratio micro intaglio features. Micro machined brass master with pillar and larger width groove patterns were electroformed to form inverse structures on the large area metallic stamp. This enabled large area metallic stamp with fine micro high aspect ratio micro intaglio features which were small width groove patterns and quadrilateral hole patterns that cannot be fabricated by direct micro machining process. Fabricated large area metallic stamp with high aspect ratio micro intaglio features was measured and analyzed.

  • PDF

배플이 부착된 마이크로 연소기의 난류유동 및 연소에 대한 수치해석 연구 (Numerical Study of Turbulent Flow and Combustion in a Micro Combustor with a Baffle Plate)

  • 김원현;박태선
    • 한국추진공학회지
    • /
    • 제17권6호
    • /
    • pp.20-29
    • /
    • 2013
  • 배플이 있는 마이크로 연소기의 난류유동 및 연소특성이 레이놀즈 응력 모형에 의하여 조사되었다. 형상변화에 따른 난류 연소유동 대한 영향을 살펴보기 위하여, 여러 개의 배플형상이 선택되었다. 유동구조와 온도장의 상관관계가 재순환 영역, 화염크기, 열손실 변화에 의해 조사되었다. 유동혼합은 연료 유입구의 직경을 감소시키는 것보다 공기유입구의 직경을 감소시키는 것이 더 효율적이었다. 연료 또는 공기유입구의 직경이 감소함에 따라 연소효율은 증가하였고, 화염길이는 감소하였다. 또한, 공기유입구의 직경이 감소함에 따라 연소온도와 열손실이 증가하고, 반면에 연료유입구의 직경이 감소함에 따라 연소온도와 열손실은 감소되었다.

전두골 결손 마우스 모델의 골형성 자동 분석 (Automatic Analysis of Bone Formation in a Mouse Model of Frontal Bone Defect)

  • 강선경;정성태
    • 한국멀티미디어학회논문지
    • /
    • 제18권9호
    • /
    • pp.997-1007
    • /
    • 2015
  • In this paper, we propose a method for automatically analyzing the bone formation in a mouse model of frontal bone defect. We perforate two holes of 0.8mm diameter in the frontal bone and observe the bone formation process using a micro CT. Because the conventional analysis software of the micro CT does not support automatic analysis of the bone formation status, we have to use a manual analysis method. However the manual analysis is very cumbersome and requires a lot of time, we propose an automatic analysis method. It rotates the image around three axes directions so that the mouse's skull come into regular position. It calculates the cumulative image of the voxel values for the perforated bone surface. It estimates the hole location by finding the darkest point in the cumulative image. The proposed method was applied to 24 CT images of saline administration group and PTH administration group and hole location was estimated. BV/TV index was calculated for the estimated hole to evaluate the bone formation status. Experimental results showed that bone formation process is more active in PTH administration group. The method proposed in this paper could replace successfully the cumbersome and time consuming manual job.

와이어 펄스전해가공에서 반응표면분석법을 응용한 미세박판의 홀 가공 최적 조건에 관한 연구 (A Study on the Optimal Conditions of Hole Machining of Microplate by Application of Response Surface Methodology in Wire-Pulse Electrochemical Machining)

  • 송우재;이은상
    • 한국기계가공학회지
    • /
    • 제16권5호
    • /
    • pp.141-149
    • /
    • 2017
  • Due to the inaccuracy of micro-machining, various special processing methods have been investigated recently. Among them, pulse electrochemical machining is a promising machining method with the advantage of no residual stress and thermal deformation. Because the cross section of the wire electrode used in this study is circular, wire-pulse electrochemical machining is suitable for micro-hole machining. By applying the response surface methodology, the experimental plan was made of three factors and three levels: machining time, duty factor, and voltage. The regression equation was obtained through experiments. Then, by referring to the main effect diagram, we fixed the duty factor and machining time with little relevance, and solved the equation for the target 900 microns to obtain the voltage value. The results obtained from the response surface methodology were approximately those of the target value when the actual experiment was carried out. Therefore, it is concluded that the optimal conditions for hole processing can be obtained by the response surface methodology.

Aperture를 이용한 MLA의 효율 개선 (Efficiency Improvement of MLA (Micro Lens Array) using Aperture)

  • 서현우;남민우;오해관;안효찬;김태준;위창현;이기근;양상식;송요탁
    • 반도체디스플레이기술학회지
    • /
    • 제10권1호
    • /
    • pp.91-94
    • /
    • 2011
  • This paper presents light transmission efficiency by optical adhesive thickness between MLA and aperture layer and by aperture hole size. The gap between MLA and Aperture layer is adjusted by the shim. The more optical adhesive thickness increases, the better light transmission efficiency increases up to a point. After that, the light transmission efficiency decreases because stray lights cannot transmit through the aperture layer owing to cut-off by aperture layer. And as a result of light transmission efficiency with changing aperture hole size, the light transmission efficiency is proportional to area of aperture hole. The more specified process is made, the better data and sample will be got.

초음파 진동을 이용한 세라믹스의 미세 구멍 가공 기술 (A Study on Micro-hole machining for Ceramics(A1$_2$O$_3$) Using Ultrasonic vibration)

  • 이봉구;최헌종;이석우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.988-992
    • /
    • 2002
  • Ultrasonic machining technology has been developed over recent years for the manufacture of and quality-assured precision parts for several industrial application such as optics, semiconductors, aerospace, and automobile application. The past decade has seen a tremendous in the use of ceramics in structural application. The excellent thermal, chemical and wear resistance of these material can be realized because of recent improvements in the overall strength and uniformity of advanced ceramics. Ultrasonic machining, in which abrasive particles in slurry with water are presented to the work surface in the presence of an ultrasonic-vibrating tool, is process which should be of considerable interest, as its potential is not limited by the electrical or chemical characteristics of the work material, making it suitable for application to ceramics. This paper intends to further the understanding of the basic mechanism of ultrasonic machining for brittle material and ultrasonic machining of ceramics based in the fracture-mechanic concept has been analyzed.

  • PDF

홀 패턴 텍스쳐 표면에서 충돌하는 단일 액적의 젖음 특성 (Wetting Characteristic of Single Droplet Impinging on Hole-Patterned Texture Surfaces)

  • 문주현;이상민;정정열;이성혁
    • 한국분무공학회지
    • /
    • 제20권3호
    • /
    • pp.181-186
    • /
    • 2015
  • This study presents the dynamic wetting characteristics of an impact droplet on hole-patterned textured surfaces. The flat surfaces were manufactured by a drilling machine to generate the micro-order holes, leading to make the surface hydrophobic. Other flat surfaces were fabricated by the anodizing technique to make hydrophilic texture surfaces with a nanometer order. For hydrophilic and hydrophobic textured surfaces with similar texture area fractions, the impinging droplet experiments were conducted and compared with flat surface cases. As results, an anodized textured surface decreases apparent equilibrium contact angle and increases contact diameters, because of increase in contact area and surface energy. This is attributed to more penetration inside holes from larger capillary pressure on nanometer-order holes. On the other hand, temporal evolution of the contact diameter is smaller for the hydrophobic textured surface from less penetration on the micro-order holes.

PDP panel 봉입 공정을 위한 Chuck System 개발에 관한 연구 (A Study On Chuck System development for PDP panel sealing process)

  • 이재황;김희식;최기상;이호찬
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
    • /
    • pp.337-337
    • /
    • 2000
  • This paper describes a Chuck System developed for scaling PDP gas hole on PDP panel glass. There are lots of constraints for designing Chuck System: high temperature, high vacuum, precious motor control etc. A such constraints was considered by design of structure and by selecting of parts and material for Chuck System. The Chuck System was manufactured and assembled after the design process. It was applied on the PDP process unit. For sealing POP hole, precious control of a step motor was important in this system. For this experiment, a step motor, motor driver and micro controller(80196KC) were used.

  • PDF