• Title/Summary/Keyword: micro-duty

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Study on Machining Speed according to Parameters in Micro ECM (가공 인자에 다른 미세 전해 가공 속도 변화 연구)

  • Kwon, Min-Ho;Park, Min-Soo;Shin, Hong-Shik;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.308-314
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    • 2011
  • In micro electrochemical machining (micro ECM), machining conditions have been determined to maintain a small side gap and to machine a workpiece stably However, machining speed is slow. To improve machining speed while maintaining the form accuracy, the paper investigates machining parameters such as pulse amplitude, duty ratio, pulse on-time, and the electrolyte's temperature and concentration. The experiment in this study shows that the electrolyte's concentration is the key factor that can reduce machining time while maintaining the form accuracy Micro square columns were fabricated to confirm the machining parameters' effects.

Characteristics of RC circuit with Transistor in Micro-EDM (트랜지스터 부착 RC 방전회로의 마이크로 방전가공 특성)

  • 조필주;이상민;최덕기;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.235-240
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    • 2002
  • In micro-EBM, it is well blown that RC circuit is suitable for discharge circuit because of its low pulse width and relatively high peak current. To increase machining speed without changing unit discharge energy, charge resistance should be decreased. But, if very low, continuous (or normal) arc discharge occurs, then increases electrode wear and reduces machining speed remarkably. In this paper, RC circuit with transistor is used to micro-EDM. Experimental results show that RC circuit with transistor can cut off continuous (or normal) arc discharge effectively if duty factor and switching period of transistor are set up optimally. Through experiments with varying charge resistance, it can be known that RC circuit with transistor has about two times faster machining speed than that of RC circuit. Especially, it has prominent rise-effect of machining speed in low unit discharge energy, so that a high-quality and high-speed micro-EDM can be realized through RC circuit with transistor.

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Color Temperature Control of LED Floodlight Using RGB Light Color Mixing Theory

  • Kim, Gi-Hoon;Song, Sang-Bin;Cheon, Woo-Young;Kim, Jin-Hong
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2007.05a
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    • pp.85-88
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    • 2007
  • A number of R, G and B LEDs for reference color temperature mixing ratio of RGB was determined by the theory of RGB mixing as a baseline. Once the number of LEDs was determined the objective color temperature from baseline has been achieved by the control the RGB duty ratio. And a practical prototype of 50W floodlighting adjusted by the above algorithm. The micro controller was developed with control algorithm for RGB duty ratio to obtain the objective color temperature. Detailed experiments to optimize algorithm of duty ratio and color temperature will be discussed in this paper as well.

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A Study on Processing Shape and Overcutting of Invar Sheet by Pulse Electrochemical Machining (펄스전해가공을 이용한 인바 박판의 가공 형상 및 Overcutting 현상에 관한 연구)

  • Yang, Bu-Yeol;Kim, Seong-Hyun;Choi, Seung-Geon;Choi, Woong-Hirl;Chun, Kwang-Ho;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.314-319
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    • 2015
  • Invar is a compound metal of Fe-Ni system contained 36.5% Ni. The characteristic of invar is that the coefficient of thermal expansion is $1.0{\times}10^{-6}cm/^{\circ}C$. It is approximately 10 times smaller than series of steel. Because of this low thermal expansion characteristic of Invar, it is used to shadow mask of display device such as UHDTV or OLED TV. In this study, pulse current from pulse generator instead of DC current is used to overcome the disadvantages of the conventional electrochemical machining. Pulsed current with different duty factor in PECM affect the precise geometry. Pulse electrochemical machining is conducted to machine the micro hole to the invar sheet with different duty factor. The machined shape and overcut of invar sheet with different duty factor is observed by optical microscope and scanning electron microscope (SEM).

A Study on Forced Aspirating Air Supplying Module for Micro Fuel Cell (마이크로 연료전지용 강제 호흡형 공기 공급 모듈에 관한 연구)

  • Hwang, Jun-Young;Yun, Hyo-Jin;Lee, Sang-Ho;Kang, Heui-Seok;Kang, Kyun-Tae
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.49-52
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    • 2008
  • The present study conducts a series of experiments to develop a novel air supplying module for a micro fuel cell using piezoelectric linear actuator. An intermittently and operating air breathing module with reciprocating motion of the linear actuator has been suggested in the present study. A test bench for a micro fuel cell system has been constructed to estimate performance of the active fuel cell system using the air supplying module. With the stroke and operating duty as main control parameters, the optimal operating method of the air supplying module has been discussed.

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Characteristics of RC Circuit with Transistors in Micro-EDM (트랜지스터 부착 RC 방전회로의 마이크로 방전가공 특성)

  • Cho Pil Joo;Yi Sang Min;Choi Deok Ki;Chu Chong Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.44-51
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    • 2004
  • In a micro-EDM, it is well known that an RC circuit is suitable as a discharge circuit because of its low pulse width and relatively high peak current. To increase machining speed without changing unit discharge energy, charge resistance should be decreased. But, when the resistance is very low, continuous (or normal) arc discharge occurs, electrode wear increases and machining speed is reduced remarkably. In this paper, an RC circuit with transistors is used in a micro-EDM. Experimental results show that the RC circuit with transistors can cut off a continuous (o. normal) arc discharge effectively if the duty factor and switching period of the transistor are set up optimally. Through experiments with varying charge resistances, it is shown that the RC circuit with transistors has about two times faster machining speed than that of an RC circuit.

The fabrication of a micro pump with a flap valve and a phase change actuator (알루미늄 플랩 밸브와 상변화 구동 마이크로 펌프의 제작)

  • Lee, Sang-Woo;Sim, Woo-Young;Yang, Sang-Sik
    • Proceedings of the KIEE Conference
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    • 1998.11c
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    • pp.1023-1025
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    • 1998
  • This paper presents the fabrication of a micro pump consisting of a pair of Al f1ap wave and a phase change actuator. The phase change actuator is composed of a heater, a silicone rubber diaphragm and a working liquid chamber. The diaphragm is actuated by the evaporation and the condensation of the working liquid. The actuator pumps fluid through the valves. The micro pump is fabricated by the anisotropic etch, the boron deposition and the metal evaporation. The forward and the backward flow characteristics of the f1ap valves were obtained. Also, the flow rate of the micro pump has been measured. When the square wave input of 12 V, 60% duty ratio and 0.2 Hz is applied, the average flow rate is $0.15{\mu}{\ell}/sec$ for zero pressure difference.

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A Study on the Optimal Conditions of Hole Machining of Microplate by Application of Response Surface Methodology in Wire-Pulse Electrochemical Machining (와이어 펄스전해가공에서 반응표면분석법을 응용한 미세박판의 홀 가공 최적 조건에 관한 연구)

  • Song, Woo-Jae;Lee, Eun-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.141-149
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    • 2017
  • Due to the inaccuracy of micro-machining, various special processing methods have been investigated recently. Among them, pulse electrochemical machining is a promising machining method with the advantage of no residual stress and thermal deformation. Because the cross section of the wire electrode used in this study is circular, wire-pulse electrochemical machining is suitable for micro-hole machining. By applying the response surface methodology, the experimental plan was made of three factors and three levels: machining time, duty factor, and voltage. The regression equation was obtained through experiments. Then, by referring to the main effect diagram, we fixed the duty factor and machining time with little relevance, and solved the equation for the target 900 microns to obtain the voltage value. The results obtained from the response surface methodology were approximately those of the target value when the actual experiment was carried out. Therefore, it is concluded that the optimal conditions for hole processing can be obtained by the response surface methodology.

Micro-scale Solar Energy Harvesting System with a New MPPT control (새로운 MPPT 제어기능을 갖는 마이크로 빛에너지 하베스팅 회로)

  • Yoon, Eun-Jung;Yoon, Il-Young;Choi, Sun-Myung;Park, Youn-Soo;Yu, Chong-Gun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.11
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    • pp.2627-2635
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    • 2013
  • In this paper micro-scale solar energy harvesting system with a new MPPT control are proposed. In conventional solar energy harvesting systems, continuous perturbation techniques of the clock frequency or duty cycle of a power converter have been used to implement MPPT(Maximum Power Point Tracking) control. In this paper, we propose a new MPPT technique to control the duty cycle of a power switch powering a power converter. The proposed circuit is designed in $0.35{\mu}m$ CMOS process, and the designed chip area including pads is $770{\mu}m{\times}800{\mu}m$.

The Position Error Reduction of LPM Using PWM (펄스폭 변조법을 이용한 LPM 위치오차의 저감)

  • Park Kyung-Bin;Bae Dong-Kwan;Kim Kwang-Heon;Park Hyun-Soo
    • Proceedings of the KIPE Conference
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    • 2001.12a
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    • pp.190-193
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    • 2001
  • This paper describes the reduction of vibration and position error of Linear Pulse Motor(LPM) with the control method of PWM duty ratio by using Motion Controller in LPM. The LPM is operated on micro-stepping drive, that the linear scale is sequently returned the position signals of a micro-meter And next micro-step is controlled with the scale factor when position error is occurred. The scale factor is experimently acquired.

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