• Title/Summary/Keyword: micro-component

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The effect of micro-alloying steel characteristics on the multi-stage forging process (다단 냉간 단조에 미치는 냉간비조질강의 특성에 관한 연구)

  • Lee S. H.;Lee K. T.;Kwon Y. N.;Kim J. H.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.317-320
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    • 2005
  • The micro-alloying forging steels have been developed to save energy consumption during forging and subsequent heat treatment stages. The work hardening ability of micro-alloying forging steels is one of major hardening component while it gives severe die damage if the forging process design is poorly set up on the other hand. In the present study, it was tried to characterize three types of micro-alloying forging steels to understand the differences with the conventional low carbon steels used fur cold forging with a spherodizing heat treatment. After forging of a certain forging part with both micro-alloying forging steels and conventional low carbon steel, several mechanical tests were carried out.

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Characteristic Study of Micro-Nozzle according to the Ratio of Nozzle Expansion and Specific heats (노즐 팽창비와 비열비에 따른 마이크로 노즐의 특성연구)

  • Oh Hwayoung;Huh Hwanil;Moon Seonghwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.381-385
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    • 2005
  • Recently, spacecraft technology trends can be expressed three words, i.e. 'faster, cheaper and smaller'. Among these systems, micro propulsion device is an essential component. Also micro nozzle is the most important part in the micro propulsion device. In case of cold-gas thruster, micro nozzle converts the stored energy in a pressurized gas into kinetic energy through expansion ratio. In this paper we report characteristics of micro nozzle with throat expansion ratio and ratio of specific heats. We measure thrusts using strain gauge based thrust measurement system. We can estimate the micro nozzle performance through experiments.

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A study on micro grooving characteristics of planar lightwave circuit and glass using ultrasonic vibration cutting (초음파 진동절삭을 이용한 평면 광도파로와 유리의 미세 홈 가공특성에 관한 연구)

  • 이준석;김병국;정융호;이득우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.167-172
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    • 2002
  • Recent years, optical components'are widely used in optical communication industry for high speed and mass storage data processing. Micro grooving of planar lightwave circuit and glass, those are widely used in optical component, are realized by polycrystalline diamond tool with ultrasonic vibration. To know the characteristics of brittle materials cutting, ultrasonic vibration cutting tool and machining system are built for the experiment. Grooving on planar lightwave circuit and glass experiments are performed and their shape are measured by photograph with microscope. It reveals that better groove shape with low chipping of planar lightwave circuit and glass are obtained by micro grooving machining with ultrasonic vibration. These experiments are considered as a possibility to the micro grooving of optical communication components.

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Fabrication of a liquid microthruster array by MEMS manufacturing process (MEMS 공정을 이용한 마이크로 액체 추력기 배열체 제작)

  • Huh, Jeongmoo;Kwon, Sejin
    • Journal of Aerospace System Engineering
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    • v.9 no.2
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    • pp.13-18
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    • 2015
  • Micro planar type liquid propellant thruster was fabricated by MEMS manufacturing process for micro/nano satellites applications. 90 wt.% hydrogen peroxide was used as propellant and for propellant decomposition, Pt/Al2O3 was used as catalyst. Micro thruster structure was made by 5 photosensitive glasses patterned with thruster component profiles. Objective thrust was 50 mN and required hydrogen peroxide mass flow was 2.1 ml/min, which was supplied by syringe pump and teflon tube in experimental test. Performance test said that average steady thrust was approximately 30 mN, around 60% of objective thrust, and transient time was about 5 sec. It is estimated that extended response time was due to high thermal energy loss of micro scale thruster and low enthalpy input by propellant mass flow.

A Study on the Cutting Conditions of Self-Induced Chattering in Micro Shaping with Diamond Tool (다이아몬드 미세형삭가공의 자려진동 발생경향에 관한 연구)

  • 임한석;이언주;김술용;안중환
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.141-149
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    • 1998
  • Diamond shaping is one of the machining strategies to make the optical micro-groove molds, and it is especially useful when the component is an assembly of the linear micro-groove array. A mirrorlike surface and an arbitrary crose-sectional curve can be easily made by the diamond tool. However, the cutting speed of shaping is relatively lower than that of the other cutting methods, and there exist an unstable cutting conditions that generate the chatter. This study is focused on the modeling of the simplified self-induced chatter of the diamond shaping, and the machinabilities of three materials are compared by cutting experiments. From the chatter model and experiments, it is found that the unstable cutting conditions exist when the depth of cut is low and cutting speed is high. It is also found that the brass is relatively good material in micro shaping than copper or aluminium from the cutting experiments.

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A Study on Performance Evaluation of Typical Classification Techniques for Micro-cracks of Silicon Wafer (실리콘 웨이퍼 마이크로크랙을 위한 대표적 분류 기술의 성능 평가에 관한 연구)

  • Kim, Sang Yeon;Kim, Gyung Bum
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.3
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    • pp.6-11
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    • 2016
  • Silicon wafer is one of main materials in solar cell. Micro-cracks in silicon wafer are one of reasons to decrease efficiency of energy transformation. They couldn't be observed by human eye. Also, their shape is not only various but also complicated. Accordingly, their shape classification is absolutely needed for manufacturing process quality and its feedback. The performance of typical classification techniques which is principal component analysis(PCA), neural network, fusion model to integrate PCA with neural network, and support vector machine(SVM), are evaluated using pattern features of micro-cracks. As a result, it has been confirmed that the SVM gives good results in micro-crack classification.

Manufacturing Technology of Thin Foil Tensile Specimen Using CIP and Mechanical Property Measurement Technology (냉간 등방압 성형기를 이용한 미세박판 인장시편의 가공 및 기계적 물성측정 기술)

  • Lee N.K.;Park H. J.;Kim S. S.;Lee H. W.;Hwang J. H.;Park J. H.;Lee H. J.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.509-513
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    • 2005
  • This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical properties using micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect precision mechanical property of micro/nano material and component.

A study on the Development of Micro Hole Drilling Machine and its Mechanism (미소경 드릴링 머신의 개발과 절삭현상의 연구)

  • Paik, In-Hwan;Chung, Woo-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.22-28
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    • 1995
  • Micro Drills have found ever wider application. However micro drilling is a machining to integrate the difficult machinablities such as tool stiffness, position control and revolution accuracy, and is known to cost and time consuming. So, this study aimed to practice ultraminiature drilling(0.05 .phi. ) wiht simple component, if possible. System is developed as the three modules : feed drives, spindle and monitoring part. The dynamics of measured current signals from the spindle of Micro Hole Drilling machine are investigated to establish the criteria of stepfeed mechanism. Cutting experiments identify the relationship of spindle rpm, feed rate and tool life. The smaller drill diameter is, the more suitable cutting condition have to be selected because of chip packing.

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Component Modeling of Micro SMES Based Design of Stabilizer Simulation for Power Supply using PSCAD/EMTDC (Micro SMES를 이용한 전원공급 안정화장치 시뮬레이션을 위한 PSCAD/EMTDC 컴포넌트 모델링)

  • Kim, Bong-Tae;Park, Min-Won;Seong, Ki-Chul;Yu, In-Keun
    • Proceedings of the KIEE Conference
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    • 2002.04a
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    • pp.228-230
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    • 2002
  • Recently, electric power reliability of our country has been improved. However, there are still remaining problems which are short-duration variations like instantaneous and momentary interruption and voltage sag by nature calamity ; typhoon, lightning, snow, etc. Besides, power quality ; harmonics, caused by using power electronics equipments, become a hot issue Malfunction of controller and stop machinery, and losing the important data are caused by poor power quality at a couple of second. Due to those, UPS, which is made up battery, has being used, but there are several disadvantages ; long charge and discharge time, environmental problem by acid and heavy metal, and short life time. As generally know, micro-SMES is a method to settle those mentioned. However, there need huge system apparatuses in order to verify the effect of system efficiency and stability considering the size of micro-SMES, the sort of converter type, and various conditions ; inner temperature, magnetic field, quench characteristic of micro-SMES, and etc. In this paper, in order to bring the mentioned above to a settlement, a micro-SMES is modeled with characteristics of micro-SMES is interfaced to EMTOC program using Fortran program interface method. We obtained hopeful answers and made the simulation model of micro SMES.

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Microfactory for Electro-Chemical Machining (마이크로 전기${\cdot}$화학 복합형상 제거시스템)

  • Lee H.W.;Kook K.H.;Kim K.W.;Kim T.G.;Ryu B.H.;Jung J.W.;Han M.S.;Jung Y.H.;Min B.K.;Lee S.J.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.389-394
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    • 2005
  • Microfactory is effective method for machining micro size component. Electro-chemical machining can be more suitable to a microfactory than other machining methods in terms of maintaining high accuracy. Surface profile of EDM Machined component is predicted by micro EDM simulation using superpositioning spark crater. Planar motor and micro pump are developed to construct microfactory system.

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