• Title/Summary/Keyword: micro-component

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Finite Element Analysis and Experiments of Milli-Part Forming of Strip Bending Using Grain Element (입자요소계를 이용한 유한요소 해석)

  • Ku T.W.;Kim D.J.;Kang B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.266-273
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    • 2002
  • Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The bending of these components of thin sheets has a typical phenomenon of bulk deformation because of the forming size. The recent trend towards miniaturization causes an increased demand for parts with very small dimensions. The conceptual miniature bending process enables the production of such parts with high productivity and accuracy. The stress values of the flow curve decrease with miniaturization, which means that coarse grained materials show a higher resistance against deformation, when the grain size is in the range of the sheet thickness. In this paper, a new numerical approach is proposed to simulate intergranular milli-structure in forming by the finite element method. The grain element and grain boundary element are introduced to simulate the milli-structure of strip in the bending. The grain element is used to analyze the deformation of individual grain while the grain boundary element is for the investigation on the movement of the grain boundary. Also, the result of the finite element analysis is confirmed by a series of milli-sized forming experiments.

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Dynamic Analysis of Suspension for Small Form Factor MO Drive (초소형 광자기 드라이브용 서스펜션의 동특성 해석)

  • 홍어진;오우석;박노철;양현석;박영필
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.406-411
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    • 2003
  • One of the trends on information storage device is focused on the development of micro-optical devices with OFH (Optical Flying Head). Many different types of sliders for OFH and optical component systems have been introduced in the literature. However, the important issue on the mechanical system, which consists of suspension, swing arm and VCM (Voice Coil Motor) part has not been discussed up to date. In this research, we analyses the suspension, which is used for the small form factor MO drive. The analysis is in process two ways. One is probabilistic analysis, another is dynamic shock analysis. Probabilistic analysis is a technique you can use to assess the effect of uncertain input parameters and assumptions on your analysis model. Using a probabilistic analysis you can and out how much the results of a finite elements analysis are affected by uncertainties in the model. Dynamic shock analysis is used for the mobile applications. The mechanical robustness of the suspension simulating the shock responses of a disk-suspension is proposed in this paper.

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A Study on the Combustion Characteristics of Diesel Fuel Droplet with Additive Oxygenate and Paraffin (함산소 및 파라핀계 혼합 디젤유 액적의 연소특성에 관한 연구)

  • Kim, Bong-Seock;Miyamoto, Noboru
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.2
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    • pp.49-56
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    • 2006
  • The single droplet combustion characteristics of multicomponent fuel such as diesel-oxygenate and diesel-paraffin blends under high ambient temperature and atmospheric pressure were investigated in the study. The results of the study may be concluded as follows : In the combustion of diesel fuel droplet with additive of oxygenate and paraffin, the dimensionless droplet size of $(D/D_o)^2$ was linearly decreased with time. A fuel droplet with low boiling temperature additives and in high boiling temperature diesel fuel evaporates and burns faster than usual diesel fuel. This rapid burning may result from so-called "micro-explosion" and its burning intensity varies with the types of additives. The results above may suggest that rapid evaporation of oxygenate additive in the middle stage of combustion can contribute much to combustion improvement of blended fuels. When compared to ordinary diesel fuel, neat oxygenate and paraffin fuels show blue flame during entire combustion which prove smokeless combustion.

Robust Design of Connecting Rod Using Variable Stress (변동 응력을 이용한 커넥팅 로드 강건 설계)

  • Lee, Seungwoo;Kim, Hangyu;Lee, Taehyun;Yang, Chulho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.6
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    • pp.716-723
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    • 2016
  • A connecting rod is a crucial part for transmitting an explosive force to the crankshaft in the engine. Stress concentration in connecting rod due to the accumulation of the repeated load may initiate micro crack and result in a crucial break down of the component. Two approaches are adopted to obtain a robust design of connecting rod. Inner and outer array matrix based on combinations of control factors and noise factors are constructed for using Taguchi method. Calculated stress results for each element of matrix are plotted in the Goodman diagram. Robust design approach by Taguchi method reduces stress concentration occurred in small end fillet area of the default model. Variable stress approach using Goodman diagram also confirms a robust design by Taguchi method.

Surface Modification Effect and Mechanical Property of para-Aramid Fiber by Low-temperature Plasma Treatment (저온 플라즈마 처리를 이용한 파라 아라미드 섬유의 표면 개질 효과 및 역학적 특성)

  • Park, Sung-Min;Kwon, Il-Jun;Kim, Myung-Soon;Kim, Sam-Soo;Choi, Jae-Young;Yeum, Jeong-Hyun
    • Textile Coloration and Finishing
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    • v.24 no.2
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    • pp.131-137
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    • 2012
  • para-Aramid fibers were treated by low-temperature plasma to improve the adhesion. The surface of para-aramid fibers were treated with gaseous plasma of several discharge power and treatment time in oxygen gas at 1Torr pressure. The treated fibers at low-temperature plasma were taken oxygen-containing functional groups and micro-crator on the surface. The modified fibers were measured by dynamic contact angle analyzer and XPS(X-ray photoelectron spectroscopy). The Interfacial adhesion properties of aramid fabric and polyurethane resin were determined by T-peel test. The surface of aramid fibers were observed by FE-SEM photographs. It was found that surface modification and chemical component ratio of the aramid fibers were improved wettability and adhesion characterization.

Reliable design and electrical characteristics of vertical MEMS probe tip (수직형 MEMS 프로브 팁의 신뢰성 설계 및 전기적 특성평가)

  • Lee, Seung-Hun;Chu, Sung-Il;Kim, Jin-Hyuk;Han, Dong-Chul;Moon, Sung
    • Journal of Applied Reliability
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    • v.7 no.1
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    • pp.23-29
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    • 2007
  • Probe card is a test component which is to classify the known good die with electrical contact before the packaging in the ATE (automatic testing equipment). Conventional probe tip was mostly needle type, it has been difficult to meet with conventional type, because of decreasing chip size, pad to pad pitch and pads size increasingly. For that reason, probe cards using MEMS (micro electro mechanical system) technology have been developed for various semiconductor chips. In this paper, Area Array type MEMS Probe tip was designed,, fabricated, and characterized its mechanical and electrical properties. The authors found that good electrical characteristics under $1{\Omega}$ were acquired with gold (Au) and aluminium (Al) pad contact test over 0.5gf and 4gf respectively. And, contact resistance variation under $0.1{\Omega}$ were achieved with 100,000 times of repetition test. And, insertion loss (IS) for high frequency operation was ascertained over 300MHz at -3dB loss.

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Analysis of Properties Multi-Layered TiN/CrN Thin Films Deposited by AIP Method (AIP법으로 증착된 TiN/CrN 다층박막의 특성 분석)

  • Baek, Min-Sook;Yoon, Dong-Joo;Heo, Ki-Bok;Kim, Byung-Il
    • Korean Journal of Materials Research
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    • v.28 no.7
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    • pp.405-410
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    • 2018
  • TiN and CrN thin films are among the most used coatings in machine and tool steels. TiN and CrN are deposited by arc ion plating(AIP) method. The AIP method inhibits the reaction by depositing a hard, protective coating on the material surface. In this study, the characteristics of multi-layer(TiN/CrN/TiN(TCT), CrN/TiN/CrN(CTC)) are investigated. For comparison, TiN with the same thickness as the multilayer is formed as a single layer and analyzed. Thin films formed as multilayers are well stacked. The characteristics of micro hardness and corrosion resistance are better than those of single layer TiN. The TiN/CrN peak is confirmed because both TCT and CTC are formed of the same component(TiN, CrN), and the phase is first grown in the (111) direction, which is the growth direction. However, the adhesion and abrasion resistance of the multilayer films are somewhat lower.

Determining the Refractive Index and Three-Dimensional Shape of an Optical Component using Digital Holographic Microscopy with Liquid (액체와 DHM을 이용한 소형 광학부품의 굴절률 및 형상측정)

  • Shin, Sanghoon;Yu, Younghun
    • Korean Journal of Optics and Photonics
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    • v.25 no.3
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    • pp.137-141
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    • 2014
  • In this study a method is proposed for measuring both the refractive index and the shape of a transparent object. The proposed method combines a digital holographic microscope with a liquid. The holograms of a sample immersed in different liquids are recorded and then the three-dimensional phase information of the sample is reconstructed numerically. In particular, we have proposed a theoretical model for determining both the refractive index and shape of a sample, and micro-corner cubes are examined experimentally.

Fabrication of Micro Component of Metallic Nano Powder Using Polymer Mold (폴리머 몰드를 이용한 금속 나노분말의 미세부품 제조)

  • Lee, Woo-Seok;Kim, Sang-Phil;Lee, Hye-Moon;Bae, Dong-Sik;Choi, Chul-Jin
    • Journal of Powder Materials
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    • v.14 no.3 s.62
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    • pp.202-207
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    • 2007
  • Novel polymer mold process for fabrication of microcomponents using metal nanopowders was developed and experimentally optimized. Polymer mold for forming green components was produced by using a hard master mold and polydimethylsiloxane (PDMS). In the preparation of metallic powder premix for the green components without any defect, 90 wt.% 17-4PH statinless steel nanopowders and 10 wt.% organic binder were mixed by a ball milling process. The green components with very clear gear shape were formed by filling the powder premix into the PDMS soft mold in surrounding at about $100^{\circ}C$. Cold isostatic pressing (CIP) was very potent process to decrease a porosity in the sintered microcomponent. The microgear fabricated by the improved process showed a good dimension tolerance of about 1.2%.

On the Variation of Resistance Components due to Air Bubble Blowing on Bulb Surface of a Ship (구상 선수 주위의 유동과 기포 공급 효과에 관한 실험적 연구)

  • Geun-Tae Yim;Hyo-Chul Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.1
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    • pp.54-64
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    • 1996
  • It seems that blowing air bubble out of the bulb surface of a ship of flat bottom will reduce the frictional resistance, since wetted area of the hull surface is reduced owing to air bubble staying close to the surface. To as certain this concept, at first, the limiting streamlines around the bow was observed, and local distribution of pressure and shear stress, due to the change of air-blowing position, air supply pressure, and the model speed, was investigated. It was found that the local friction was reduced near the bulb and air-bubble formations also play an important role as a drag component. This paper can be considered as a preliminary study on the drag reduction of conventional ships by the micro-bubble injection.

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