• Title/Summary/Keyword: micro vickers hardness

검색결과 226건 처리시간 0.023초

$Nb/MoSi_2$ 적층복합재료의 경도특성에 미치는 제조온도의 영향 (Effect of Fabricating Temperature on Hardness Characteristics of $Nb/MoSi_2$ Laminate Composite)

  • 이상필;윤한기
    • 한국해양공학회지
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    • 제13권4호통권35호
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    • pp.37-44
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    • 1999
  • Hardness characteristics and microstructures of $Nb/MoSi_2$ laminate composites were evaluated from the variation of fabricating conditions such as preparation temperature, applied pressure and pressure holding time. $Nb/MoSi_2$ laminate composites composed of $MoSi_2$ powder and Nb sheets were fabricated by the hot press. From experimental results, it was found that the lamination from Nb sheet and $MoSi_2$ powder was an excellent strategy to improve hardness characteristics of monolithic $MoSi_2$. However, interfacial reaction products like(Nb, Mo)$SiO_2\;and\;Nb2Si_3$ formed at the interface of $Nb/MoSi_2$ and increased with fabricating temperature.

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CaO 첨가된 MgO의 고압 저온 소결 조건에 따른 물성연구 (Properties of CaO added MgO Sintering at High Pressure and Low Temperatures)

  • 송정호;송오성
    • 한국산학기술학회논문지
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    • 제14권9호
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    • pp.4185-4190
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    • 2013
  • 본 연구에서는 불순물 첨가에 따른 MgO의 소결에 대한 물성변화를 확인하고자 99.9%순도, 300nm크기의 MgO 파우더에 고순도의 CaO를 0wt%, 0.25wt%, 0.50wt% 첨가하여 7GPa의 초고압 하에서 각각 $600^{\circ}C$~$800^{\circ}C$로 5분간 소결을 진행하였다. MgO(-CaO) 소결체의 미세구조와 기계적 물성 변화 확인을 위해 scanning electron microscopy(SEM), X-ray diffractometry(XRD), Vickers 경도, 밀도 측정을 진행하였다. SEM 분석 결과 처리전 300nm 의 MgO 응집체는 $800^{\circ}C$ 고압소결 후 CaO첨가와 관련 없이 모두 약 520nm 입도의 소결체가 되었다. XRD 분석결과 CaO상 자체는 확인할 수 없었으나 CaO고용에 따른 MgO 피크의 쉬프트에 의해 CaO의 존재를 확인할 수 있었다. 비커스 경도치 확인결과 CaO를 첨가하지 않은 MgO 소결체에 비해 동일 온도조건에서 약 12% 증가하였으며 비슷한 경도치를 얻기 위해 소결온도를 약 $100^{\circ}C$이상 낮출 수 있었음을 확인할 수 있었다. 밀도 측정결과 $600^{\circ}C$의 낮은 온도조건 하에서도 CaO를 첨가하지 않은 MgO 소결체에 비해 약 5%이상 증가한 98%이상의 효과적인 소결밀도를 얻을 수 있었다.

고주파 스퍼터링 방법으로 금속기판 위에 증착된 AlN박막의 질소가스 분압비에 따른 경도와 박막 표면의 배향성에 관한 연구

  • 오지용;이창현;배강;진익현;김화민
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.166.2-166.2
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    • 2016
  • 최근 생산 장비의 발달로 인해 절삭공구, 전기전자 부품, 항공 및 자동차 부품 생산에 필요한 생산 장비의 수명연장, 고속 절단 및 고성능화가 중요시 되면서 우수한 내구성, 내마모성 및 고온 안정성을 갖는 기계부품 및 공구를 요구하게 되었다. 내마모성을 가지는 표면을 얻기 위해서는 TiN, TiC, AlN, Al2O3, CrN, ZrO2와 같은 경도 높은 물질을 증착하여 특성을 개선시키는 방법이 있다. 특히 AlN은 비교적 우수한 경도와 고온 안정성을 가지고 있어, 생산 장비의 고속 절단 및 반복되는 정밀 작업으로 인한 열충격과 마모를 완화시키는 역할을 하는 코팅재로 사용하기 적합하다. 본 실험에서는 RF-magnetron sputtering 방법을 이용하여 AlN 박막을 파워 150W, 질소가스 분압비에 따라 25%, 50%, 75%, 100%의 조건으로 금속기판 위에 증착하였다. 금속 기판 위에 제작된 AlN막은 XRD (X-ray Diffraction)을 사용하여 배향성을 확인하였고, HM-220 (Micro-vickers hardness tester)을 사용하여 AlN박막의 경도를 측정하였으며, SEM (Scanning Electron Microscope), AFM (Atomic Force Microscope)을 이용하여 표면의 구조와 거칠기를 측정하였다. 이 실험을 통하여 우수한 물성과, 치밀한 조직의 AlN박막이 고속 절삭 공구, 유공압 실린더, 베어링과 같은 금속부품의 코팅소재로 적용가능 할 것으로 기대된다.

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기계적 합금화 및 스파크 플라즈마 소결에 의해 제조된 Al-Fe-X계 합금의 열적 안정성: II. Al-Fe-Cr and Al-Fe-Mo (Thermal Stability of Al-Fe-X Alloy System Prepared by Mechanical Alloying and Spark Plasma Sintering: II. Al-Fe-Cr and Al-Fe-Mo)

  • 이현권;이상우;조경식
    • 한국분말재료학회지
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    • 제12권1호
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    • pp.43-50
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    • 2005
  • Mechanical alloying using high-energy ball mill and subsequent spark plasma sintering (SPS) process was applied to Al-Fe-Cr and Al-Fe-Mo powder mixture to investigate effects of Cr and Mo addition on thermal stability of Al-Fe, and thereby to enhance its thermal stability up to $500^{\circC}$. Various analytical techniques including micro-Vickers hardness test, SEM, TEM, X-ray diffractometry and corrosion test were carried out. It was found that addition of Cr and Mo to Al-Fe system played a role of grain growth inhibitor of matrix Al and some precipitates such as $Al_3Fe$ during SPS and subsequent heat treatment. The inhibition of grain growth resulted in increased Vickers hardness and thermal stability up to $500^{\circC}$ comparing to those of Al-Fe alloy system.

기계적 합금화에 의해 제조된 Ti5Si3 분말의 전기방전소결 특성 연구 (Characteristic Studies on Electro-Discharge-Sintering of Ti5Si3 Powder Synthesized by Mechanical Alloying)

  • 천연욱;조유정;강태주;김정열;박준식;변창섭;이상호;이원희
    • 대한금속재료학회지
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    • 제47권10호
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    • pp.660-666
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    • 2009
  • The consolidation of mechanical alloyed $Ti_5Si_3$ powder by electro-discharge-sintering has been investigated. A single pulse of 2.5 to 8.0 kJ/0.34 g was applied to each powder mixture using 300 and $450{\mu}F$ capacitors. A bulk-like solid with $Ti_5Si_3$ phase has been successfully fabricated by the discharge with an input energy of more than 2.5 kJ in less than $160{\mu}sec$. Micro-Vickers hardness was found to be higher than 1350, which is significantly higher than that of a conventional high temperature sintered sample. The formation of $Ti_5Si_3$ and consolidation occurred through a fast solid state diffusion reaction.

HCD이온플레이팅 방법을 이용한 zzTiC코팅에 관한 연구 (A Study on the TiC Coating Using Hollow Cathode Discharge Ion Plating)

  • 김인철;서용운;황기웅
    • 대한전기학회논문지
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    • 제41권8호
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    • pp.875-882
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    • 1992
  • Titanium carbide(TiC) films, known as having excellent characteristics of resistance to wear and corrosion, were deposited on SUS-304 sheets using HCD(Hollow Cathode Discharge) reactive ion plating with acetylene gas as the reactant gas. The characteristics of TiC films were examined by X-ray diffraction, micro-Vickers hardness tester, ${\alpha}$-step, SEM(Scanning Electron Spectroscopy), ESCA(Electron Spectroscopy for Chemical Analysis), and AES(Auger Electron Spectroscopy) and the results were discussed with regard to the changes of various deposition conditions(bias voltage, acetylene flow rate, temperature).

SCM 435 강의 플라즈마 질화처리시 펄스 인자의 영향 (Influence of Pulse Parameters on the Plasma Nitriding of SCM435 Steels)

  • 송동원;이인섭
    • 한국재료학회지
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    • 제11권12호
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    • pp.1063-1067
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    • 2001
  • The effect of the pulse parameters(pulse ratio and frequency) on the characteristics of the nitrided layer in the pulsed plasma nitrified SCM435 Steels was investigated. Material properties of the nitrided layer were analysed by employing optical microscope, scanning electron microscope(SEM), X-ray diffractometer(XRD) and micro-Vickers hardness tester. It was found that both the compound layer thickness and the surface hardness decreased with decreasing of pulse ratios. At high pulse ratio, the compound layer thickness and the surface hardness were rapidly decreased with decreasing frequency compared to lower pulse ratios.

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黃酸溶液에서의 硬質陽極酸化에 關한 硏究 (Studies on the Hard Anodizing in Sulphuric Acid Solution)

  • 김종찬;박용진
    • 한국표면공학회지
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    • 제13권1호
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    • pp.8-15
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    • 1980
  • The critical voltage of hard coat range of Al alloys (K 186, 43S) at various electrolytes and the effects of voltage, temperature of electrolytes and concentration of sulfric acid were investigated, m the hope that to find the adequate voltage. Two kind of A1 alloys were anodized in three typical electrolytes and micro vickers hardness of the films were measured. With respect to the relationship between the hardness of the film and the voltage The result of this experiment are as fallows. 1. The critical voltage of hard coat rangs for the electrolytes $H_2SO_4\;10%,\;H_2SO_4\;10%\;+\;H_2C_2O_4\;2H_2O\;10g/l,\;H_2SO_4\;10%\;+\;NaHSO_4\;5%$ was 20V 22V 24V respectively. 2. $H_2SO_4\;10%\;+\;NaHSO_4$ 5% electrolyte was most adventageous among the three electrolyte in the respect of hardness. 3. The effect of concentration of sulphuric acid was not appeared.

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실험계획법에 의한 Al/SiC 복합재료의 최적공정 설계 (Optimal Parameter Design for Al/SiC Composites using Design of Experiments)

  • 이광진;김균택;김영식
    • 동력기계공학회지
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    • 제15권5호
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    • pp.72-76
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    • 2011
  • In this work, the parameter optimization for thermal-sprayed Al/SiC composites have been designed by $L_9(3^4)$ orthogonal array and analysis of variance(ANOVA). Al/SiC composites were fabricated by flame spray process on steel substrate. The hardness of composites were measured using micro-vickers hardness tester, and these results were analyzed by ANOVA. The ANOVA results showed that the oxygen gas flow, powder feed rate and spray distance affect on the hardness of the Al/SiC composites. From the ANOVA results, the optimal combination of the flame spray parameters could be extracted. It was considered that experimental design using orthogonal array and ANOVA was efficient to determine optimal parameter of thermal-sprayed Al/SiC composites.

PECVD법에 의한 TiN, TiCN 증착 시 gradient plasma power가 코팅층에 미치는 영향 (Effect of Gradient Plasma Power on TiN, TiCN Coating Deposited by PECVD Process)

  • 김동진;신창현;허정;남태운
    • 열처리공학회지
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    • 제17권4호
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    • pp.236-240
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    • 2004
  • Effect of plasma power on PECVD process were investigated in this study. TiN and TiCN films were deposited on nitrided STD11 steel with 600W, 1,200W and 1,600W plasma power. As the plasma power was increased, the preferred orientation was reinforced from (200) to (111) and the hardness of films was improved. The low plasma power was, however, effective for improving of adhesion force of films. Regarding above properties, TiN and TiCN films were deposited by gradient plasma power. It was possible to get high hardness as well as adhesion force through gradient plasma power.