• Title/Summary/Keyword: methane-steam reforming

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GlidArc 플라즈마를 이용한 메탄 부분산화 및 Ni 촉매 개질 특성 (Characteristic of Partial Oxidation of Methane and Ni Catalyst Reforming using GlidArc Plasma)

  • 김성천;전영남
    • 대한환경공학회지
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    • 제30권12호
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    • pp.1268-1272
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    • 2008
  • 부분산화가 적용된 저온플라즈마는 메탄으로부터 합성가스를 생산하는 기술이다. 저온 플라즈마 기술은 수증기 개질, 이산화탄소 개질을 이용한 개질기 보다 소형화와 시동특성이 우수한 장점을 가지고 있으며 다양한 분야에 적용이 가능하다. 본 연구에서는 GlidArc 방전을 이용한 저온플라즈마 개질기를 제안하였다. 개질 특성을 파악하고자 변수별 연구로서 가스 조성비율(O$_2$/CH$_4$), 수증기 주입량, 니켈과 철 촉매의 비교 및 이산화탄소 주입량에 대해 실험을 수행하였다. 최적의 수소 생산 조건은 O$_2$/C비가 0.64, 주입 가스유량은 14.2 L/min, 촉매의 반응기의 내부 온도는 672$^{\circ}C$, 주입 가스 량에 대한 수증기 유량 비율은 0.8 그리고 유입전력이 1.1 kJ/L일 때, 41.1%로 최대 수소 농도를 나타냈다. 그리고 이때 메탄의 전환율, 수소 수율 그리고 개질기 열효율은 각각 46.5%, 89.1%, 37.5%를 나타냈다.

1 kW급 가정용 연료개질기 성능 최적화 (Performance optimization of 1 kW class residential fuel processor)

  • 정운호;구기영;윤왕래
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.731-734
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    • 2009
  • KIER has been developed a compact and highly efficient fuel processor which is one of the key component of the residential PEM fuel cells system. The fuel processor uses methane steam reforming to convert natural gas to a mixture of water, hydrogen, carbon dioxide, carbon monoxide and unreacted methane. Then carbon monoxide is converted to carbon dioxide in water-gas-shift reactor and preferential oxidation reactor. A start-up time of the fuel processor is about 1h and CO concentration among the final product is maintained less than 5 vol. ppm. To achieve high thermal efficiency of 80% on a LHV basis, an optimal thermal network was designed. Internal heat exchange of the fuel processor is so efficient that the temperature of the reformed gas and the flue gas at the exit of the fuel processor remains less than $100^{\circ}C$. A compact design considering a mixing and distribution of the feed was applied to reduce the reactor volume. The current volume of the fuel processor is 17L with insulation.

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Ru/$Al_2O_3$ 촉매를 이용한 바이오매스 타르 개질 특성 (Tar Reforming for Biomass Gasification by Ru/$Al_2O_3$ catalyst)

  • 박영수;김우현;길상인;윤진한;민태진;노선아
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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    • pp.247-250
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    • 2008
  • Biomass gasification is a promising technology for producing a fuel gas which is useful for power generation systems. In biomass gasification processes, tar formation often causes some problems such as pipeline plugging. Thus, proper tar treatment is necessary. So far, nickel (Ni)-based catalysts have been intensively studied for the catalytic tar removal. However, the deactivation of Ni-based catalysts takes place because of coke deposition and sintering of Ni metal particles. To overcome these problems, we have been using ruthenium (Ru)-based catalyst for tar removal. It is reported by Okada et al., that a Ru/$Al_2O_3$ catalyst is very effective for preventing the carbon deposition during the steam reforming of hydrocarbons. Also, this catalyst is more active than the Ni-based catalyst at a low steam to carbon ratio (S/C). Benzene was used for the tar model compound because it is the main constituent of biomass tar and also because it represents a stable aromatic structure apparent in tar formed in biomass gasification processes. The steam reforming process transforms hydrocarbons into gaseous mixtures constituted of carbon dioxide ($CO_2$), carbon monoxide (CO), methane ($CH_4$) and hydrogen ($H_2$).

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가혹한 조건의 SRM 반응에서 Ni-Ce0.8Zr0.2O2 촉매의 소성온도에 따른 영향 (The Effect of Calcination Temperature on the Performance of Ni-Ce0.8Zr0.2O2 Catalysts for Steam Reforming of Methane under Severe Conditions)

  • 장원준;정대운;심재오;노현석
    • 한국수소및신에너지학회논문집
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    • 제23권3호
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    • pp.213-218
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    • 2012
  • Steam reforming of methane (SRM) is the primary method to produce hydrogen. Commercial Ni-based catalysts have been optimized for SRM with excess steam ($H_2O/CH_4$ > 2.5) at high temperatures (> $700^{\circ}C$). However, commercial catalysts are not suitable under severe conditions such as stoichiometric steam over methane ratio ($H_2O/CH_4$ = 1.0) and low temperature ($600^{\circ}C$). In this study, 15wt.% Ni catalysts supported on $Ce_{0.8}Zr_{0.2}O_2$ were prepared at various calcination temperatures for SRM at a very high gas hourly space velocity (GHSV) of $621,704h^{-1}$. The calcination temperature was systematically varied to optimize 15wt.% $Ni-Ce_{0.8}Zr_{0.2}O_2$ catalyst at a $H_2O/CH_4$ ratio of 1.0 and at $600^{\circ}C$. 15wt.% $Ni-Ce_{0.8}Zr_{0.2}O_2$ catalyst calcined at $500^{\circ}C$ exhibited the highest $CH_4$ conversion as well as stability with time on stream. Also, 15wt.% $Ni-Ce_{0.8}Zr_{0.2}O_2$ catalyst calcined at $500^{\circ}C$ showed the highest $H_2$ yield (58%) and CO yield (21%) among the catalysts. This is due to complex NiO species, which have relatively strong metal to support interaction (SMSI).

3상 교류 부채꼴 방전을 이용한 메탄으로부터 수소 생산 (Production of Hydrogen from Methane by 3phase AC GlidArc Plasma)

  • 전영남;김성천;임문섭
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.2232-2237
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    • 2007
  • Steam reforming and catalytic reforming of $CH_4$ conversion to produce synthesis gas require both high temperatures and high pressure. Non-thermal plasma is considered to be a promising technology for the hydrogen rich gas production from methane. In this study, three phase AC GlidArc plasma system was employed to investigate the effects of gas composition, gas flow rate, catalyst reactor temperature and applied electric power on the $CH_4$ and $H_2$ yield and the product distribution. The studied system consisted of three electrode and it connected AC generate power system different voltages. In this study, air was used for the partial oxidation of methane. The results showed that increasing gas flow rate, catalyst reactor temperature, or electric power enhanced $CH_4$ conversion and $H_2$ concentration. The reference conditions were found at a $O_2$/C molar ratio of 0.45, a feed flow rate of 4.9 ${\ell}$/min, and input power of 1kW for the maximum conversions of $CH_4$ with a high selectivity of $H_2$ and a low reactor energy density.

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Hydrogen Production Using Membrane Reactors

  • Giuseppe Barbieri;Paola Bernardo;Enrico Drioli;Lee, Dong-Wook;Sea, Bong-Kuk;Lee, Kew-Ho
    • Korean Membrane Journal
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    • 제5권1호
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    • pp.68-74
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    • 2003
  • Methane steam reforming (MSR) reaction for hydrogen production was studied in a membrane reactor (MR) using two tubular membranes, one Pd-based and one of porous alumina. A higher methane conversion than the thermodynamic equilibrium for a traditional reactor (TR) was achieved using MRs. The experimental temperature range was 350-500$^{\circ}C$; no sweep-gas was employed during reaction tests to avoid its back-permeation through the membrane and the steam/methane molar feed ratio (m) varied in the range 3.5-5.9. The best results (the difference between the MR conversion and the thermodynamic equilibrium was of about 7%) were achieved with the alumina membrane, working with the highest steam/methane ratio and at 450$^{\circ}C$. Silica membranes prepared at KRICT laboratories were characterized with permeation tests on single gases (N$_2$, H$_2$ and CH$_4$). These membranes are suited for H$_2$ separation at high temperature.

개질관 내부 레이놀즈 수와 버너 온도에 따른 열유동 및 반응 특성 (Characteristics of Heat Transfer and Chemical Reaction in Reformer Tube for Fuel Reynolds Number and Burner Gas Temperature)

  • 한준희;윤기봉;김지윤;이성혁
    • 한국가스학회지
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    • 제19권5호
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    • pp.69-74
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    • 2015
  • 본 연구의 목적은 촉매가 삽입된 단일 개질관 내 가스의 주입 속도와 버너의 고온공기 주입온도에 따른 3차원 전산 유체 해석(Fluent ver. 16.1)을 수행하여, 열유동 및 화학반응 특성을 파악하는 것이다. 개질관 내부 촉매는 니크롬 재질의 다공성 영역으로 가정하였다. 메탄-수증기 개질반응은 1000 K 이상의 고온 환경에서 작동하므로 전도, 대류 및 복사를 고려한 복합열전달을 해석했다. 수소 개질량을 비교하기 위한 두 개의 레이놀즈 수는 49,000과 88,000이고, 레이놀즈 수가 88,000인 경우, 고온공기의 온도를 각각 1100 K, 1200 K 및 1300 K로 설정하였다. 수치해석 결과, 레이놀즈 수가 낮을 경우 개질관 내부의 온도가 상승하였으며, 수소 개질량도 증가하였다. 레이놀즈 수가 높을수록 상대적으로 온도가 낮은 가스의 대류 열전달량이 증가하여 개질관 내의 온도는 낮아져 수소 개질량은 감소한다. 그리고 고온 공기의 온도가 높을수록 개질관 내부의 온도가 증가하므로, 수소 개질량도 증가한다.

연료전지자동차용 수소제조와 저장·운반기술동향 (Technical Trends of Hydrogen Manufacture, Storage and Transportation System for Fuel Cell Vehicle)

  • 길상철;황용길
    • 자원리싸이클링
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    • 제25권1호
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    • pp.48-59
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    • 2016
  • 화석연료를 사용하는 선박이나 자동차는 $CO_2$가스를 과대하게 발생하므로 지구 온난화에 영향을 주기 때문에 화석연료 대신 수소를 사용하는 수소연료전지자동차(FCV)가 크게 각광을 받고 있다. 우리나라는 현대자동차가 FCV자동차를 미국, 일본, 독일 등의 선진국들의 자동차회사와 경쟁적으로 개발하고 있다. 수소는 제철소의 코크스 공장, 서유화학공장의 부산물로 얻으며, 석탄, 메탄가스 등을 고온에서 증기와 반응시켜서 메탄 수증기개질법과 압력스윙흡착법 또는 막분리형멤브레인개질 법을 이용한 수소분리형개질방법으로 고순도 수소를 제조하거나 물을 전기분해하여 제조한다. 수소는 전자공업, 금속 및 화학공업, 로켓 연료 및 공장, 병원, 가정용 등의 연료전지시스템이나 FCV의 연료로 사용하고 있다. 수소의 저장은 수소용기에 수소를 압축하는 방법과 액화수소로 저장하는 방법이 일반적이고, 최근 수소화물이나 유기화학하이드라이드법으로 저장하여 수소스테이션에 운반해서 사용한다. 우리나라는 현재 13개소의 수소스테이션이 가동 중에 있으며, 향후 43개소를 설치할 계획이다.

미량 귀금속 첨가에 의한 Ni-계열 메탄 수증기 개질 촉매의 반응 활성 향상에 관한 연구 (A Study of Reactivity Improvement of Ni-based Methane Steam Reforming Catalysts by Small Addition of Noble Metals)

  • 정진혁;구기영;서유택;서동주;노현석;서용석;이득기;김동현;윤왕래
    • 한국수소및신에너지학회논문집
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    • 제17권3호
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    • pp.248-254
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    • 2006
  • The promotion effects of noble metals upon the activity and reducibility in steam methane reforming over $Ni/MgAl_2O_4$ catalysts were investigated. While $Ni/MgAl_2O_4$ catalysts require the pre-reduction by $H_2$, the noble metal-added catalysts show high catalytic activities without pre-treatment. According to $CH_4$-TPR, the addition of noble metal makes the $Ni/MgAl_2O_4$ catalyst easily reducible. The reduction degree of NiO in the noble metal-added catalysts after using at $650^{\circ}C$ without pre-reduction was $15{\sim}20%$, and was lower than that in the $H_2$-reduced $Ni/MgAl_2O_4$ catalyst(reduction degree=27%). The enhancement of the catalytic activity over noble metal-added catalysts results from easier reducibility by addition of noble metal and the synergy effect between noble metal and Ni.

Effect of oxygen distribution for hot spot and carbon deposition minimization in a methane autothermal reforming reactor

  • Lee, Shin-Ku;Bae, Joong-Myeon;Kim, Yong-Min;Park, Joong-Uen;Lim, Sung-Kwang
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회B
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    • pp.1996-2000
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    • 2008
  • In autothermal reforming reaction, oxygen to carbon ratio (OCR) and steam to carbon ratio (SCR) are significant factors, which control temperature and carbon deposition into the reactor. The OCR is more sensitive than the SCR to affect the temperature distribution and reforming efficiency. In conventional operation, hydrocarbon fuel, steam, and oxygen was homogeneously mixed and injected into the reactor in order to get hydrogen-rich gas. The temperature was abruptly raised due to fast oxidation reaction in the former part of the reactor. Deactivation of packed catalysts can be accelerated there. In the present study, therefore, the effect of the oxygen distribution is introduced and investigated to suppress the carbon deposition and to maintain the reactor in the mild operating temperature (e.g., $700{\sim}800^{\circ}C$). In order to investigate the effect numerically, the following models are adopted; heterogeneous reaction model and two-medium model for heat balance.

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