• Title/Summary/Keyword: methane-steam

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Hydrogen Production Using Membrane Reactors

  • Giuseppe Barbieri;Paola Bernardo;Enrico Drioli;Lee, Dong-Wook;Sea, Bong-Kuk;Lee, Kew-Ho
    • Korean Membrane Journal
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    • v.5 no.1
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    • pp.68-74
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    • 2003
  • Methane steam reforming (MSR) reaction for hydrogen production was studied in a membrane reactor (MR) using two tubular membranes, one Pd-based and one of porous alumina. A higher methane conversion than the thermodynamic equilibrium for a traditional reactor (TR) was achieved using MRs. The experimental temperature range was 350-500$^{\circ}C$; no sweep-gas was employed during reaction tests to avoid its back-permeation through the membrane and the steam/methane molar feed ratio (m) varied in the range 3.5-5.9. The best results (the difference between the MR conversion and the thermodynamic equilibrium was of about 7%) were achieved with the alumina membrane, working with the highest steam/methane ratio and at 450$^{\circ}C$. Silica membranes prepared at KRICT laboratories were characterized with permeation tests on single gases (N$_2$, H$_2$ and CH$_4$). These membranes are suited for H$_2$ separation at high temperature.

Effects of Processing Methods of Corn and their Thickness on in situ Dry Matter Degradability and in vitro Methane Production (옥수수 가공방법 및 두께가 in situ 건물 분해율과 in vitro 메탄 발생에 미치는 영향)

  • Kim, Do Hyung;Lee, Chang Hyun;Woo, Yang Won;Rajaraman, Bharanidharan;Kim, Jong Nam;Cho, Kwang Hyeon;Jang, Sun Sik;Kim, Kyoung Hoon
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.37 no.4
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    • pp.308-314
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    • 2017
  • This study was conducted with two ruminally cannulated Holstein steers to examine the effect of micronized and steam flaked corn on ruminal fermentation characteristics. The in situ dry matter degradability after 48 h incubation was the highest (P<0.05) at micronized corn (2.5 mm thickness) compared with steam flaked corn treatments. The steam flacked corn (3.3 mm thickness) was degraded lower (P<0.05) than the 2.9 and 3.1 mm thickness of steam flacked corn. Effective dry matter degradability and the rate of constant were the highest (P<0.05) at micronized corn (2.5 mm thickness) compared with steam flaked corns as well. The in vitro dry matter degradability after 48 h incubation was tended to higher (P=0.088) at micronized corn (2.5 mm thickness) than steam flaked corns, whereas there is no significantly difference between steam flaked corn treatments. Total volatile fatty acid concentration was higher at steam flaked corn (2.9 mm thickness) than micronized corn (2.5 mm thickness) and steam flaked corn (3.1 and 3.3 mm thickness). The acetate : propionate ratio was the highest (P=0.008) at steam flaked corn (2.9 mm thickness) and the lowest (P=0.008) at micronized corn (2.5 mm thickness). Total gas and methane production after 48h ruminal incubation was the highest (P=0.001) at micronized corn (2.5 mm thickness) compared with steam flaked corns. According to these results, the thickness of steam flaked corn as resulted corn processing is believed to do not affect methane production. However, further study is needed to better understand the present results to verify the correlation between corn processing method and their thickness on methane production using the same thickness corns by difference processing methods.

Exergy and exergoeconomic analysis of hydrogen and power cogeneration using an HTR plant

  • Norouzi, Nima;Talebi, Saeed;Fani, Maryam;Khajehpour, Hossein
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2753-2760
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    • 2021
  • This paper proposes using sodium-cooled fast reactor technologies for use in hydrogen vapor methane (SMR) modification. Using three independent energy rings in the Russian BN-600 fast reactor, steam is generated in one of the steam-generating cycles with a pressure of 13.1 MPa and a temperature of 505 ℃. The reactor's second energy cycles can increase the gas-steam mixture's temperature to the required amount for efficient correction. The 620 ton/hr 540 ℃ steam generated in this cycle is sufficient to supply a high-temperature synthesis current source (700 ℃), which raises the steam-gas mixture's temperature in the reactor. The proposed technology provides a high rate of hydrogen production (approximately 144.5 ton/hr of standard H2), also up to 25% of the original natural gas, in line with existing SMR technology for preparing and heating steam and gas mixtures will be saved. Also, exergy analysis results show that the plant's efficiency reaches 78.5% using HTR heat for combined hydrogen and power generation.

Operating Characteristics Study of a Small Gas/Steam Turbine Combined System Using Biogas (바이오가스 연료를 사용하는 소형 가스/증기터빈 복합 발전 시스템의 성능특성 해석)

  • Kang, Do-Won;Shin, Hyun-Dong;Kim, Tong-Seop;Hur, Kwang-Beom;Park, Jung-Keuk
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.3
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    • pp.51-56
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    • 2012
  • This study analyzed the influence of firing biogas on the performance and operation of a gas/steam turbine combined system. A reference gas/steam turbine combined system, designed with biogas fuel(57% volumetric methane) was set up and off-design simulation was made to investigate operating characteristics when a couple of operating schemes to mitigate turbine blade overheating were applied. Performance at base-load operation using each scheme was compared and part load operation using the variable inlet guide vane was analysed. Also, differences in operating characteristics and performance caused by changes in the methane content of biogas and ambient temperature were examined.

Parametric Study of an Integrated Steam Methane Reformer with Top-Fired Combustor (통합 수증기 개질 시스템의 작동 조건에 대한 수치적 연구)

  • Noh, Jung-Hun;Jung, Hye-Mi;Kim, Donghee;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.156.1-156.1
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    • 2011
  • It is of great importance to predict operating parameter characteristics of an integrated fuel processor by the increased life-time and system performance. In this study, computational analysis is performed to gain fundamental insights on transport phenomena and chemical reactions in reformer which consists of preheating, steam reforming, and water gas shift reaction beds. Also, a top-fired burner locates inside of the reforming system. The combustor is providing thermal energy necessary for the steam reforming bed which is a endothermic catalytic reactor. Two-dimensional numerical model of the integrated fuel processing system is introduced for the analysis of heat and mass transport phenomena as well as surface kinetics and catalytic process. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Subsequently, parameter study using the validated steam methane reforming model was conducted by considering operating parameters, i.e. steam to carbon ratio and temperature.

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Numerical Analysis of Steam-methane Reforming Reaction for Hydrogen Generation using Catalytic Combustion (촉매 연소를 열원으로 한 수증기-메탄개질반응 전산유체해석)

  • Lee, Jeongseop;Lee, Kanghoon;Yu, Sangseok;Ahn, Kookyoung;Kang, Sanggyu
    • Journal of Hydrogen and New Energy
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    • v.24 no.2
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    • pp.113-120
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    • 2013
  • A steam reformer is a chemical reactor to produce high purity hydrogen from fossil fuel. In the steam reformer, since endothermic steam reforming is heated by exothermic combustion of fossil fuel, the heat transfer between two reaction zones dominates conversion of fossil fuel to hydrogen. Steam Reforming is complex chemical reaction, mass and heat transfer due to the exothermic methane/air combustion reaction and the endothermic steam reforming reaction. Typically, a steam reformer employs burner to supply appropriate heat for endothermic steam reforming reaction which reduces system efficiency. In this study, the heat of steam reforming reaction is provided by anode-off gas combustion of stationary fuel cell. This paper presents a optimization of heat transfer effect and average temperature of cross-section using two-dimensional models of a coaxial cylindrical reactor, and analysis three-dimensional models of a coaxial cylindrical steam reformer with chemical reaction. Numerical analysis needs to dominant chemical reaction that are assumed as a Steam Reforming (SR) reaction, a Water-Gas Shift (WGS) reaction, and a Direct Steam Reforming(DSR) reaction. The major parameters of analysis are temperature, fuel conversion and heat flux in the coaxial reactor.

Steam Reforming of Methane for Chemical Heat Storage As a Solar Heat Storage(Part 2. Parameters Effect on Methane Conversion) (화학축열을 통한 태양열 저장을 위한 메탄의 스팀개질 반응 특성(Part 2. 조업변수의 영향))

  • Yang, D.H.;Chung, C.H.;Han, G.Y.;Seo, T.B.;Kang, Y.H.
    • Journal of the Korean Solar Energy Society
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    • v.21 no.4
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    • pp.29-35
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    • 2001
  • The chemical heat storage as the one way of utilization for high temperature solar energy was considered. The stram reforming reaction of methane was chosen for endothermic reaction. The reactor was made of stainless steel tube and it's dimension was 0.635 cm I.D. and 30 cm long, coiled tube because of the geometry requirement of solar receiver The effects of space velocity and reactants mole ratio on the methane conversion and CO selectivity were examined. From the experimental results, the optimum steam/methane mole ratio was determined.

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Analysis of the Economy of Scale for Domestic Steam Methane Reforming Hydrogen Refueling Stations Utilizing the Scale Factor (Scale Factor를 이용한 국내 천연가스 개질식 수소충전소의 규모의 경제 분석)

  • GIM, BONGJIN;YOON, WANG LAI;SEO, DONG JOO
    • Journal of Hydrogen and New Energy
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    • v.30 no.3
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    • pp.251-259
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    • 2019
  • The aim of this study is to evaluate the economic feasibility of domestic on-site steam methane reforming (SMR) hydrogen refueling stations. We evaluated the levelized cost of hydrogen (LCOH) for the SMR hydrogen refueling stations, which have production capacities of 100 kg/day (SMR 100), 200 kg/day (SMR 200), and 500 kg/day (SMR 500) utilizing the scale factor. The main results indicated that the LCOH of SMR 100, SMR 200, and SMR 500 were 14,367 won/kg, 11,122 won/kg, and 8,157 won/kg, if the utilizations of hydrogen stations were 70%. These results imply that the production capacity of the domestic SMR hydrogen station should be greater than 500 kg/day to compete with other hydrogen stations when we consider the current sale price of hydrogen at the hydrogen stations.

Kinetic Parameter Estimation of Ru Catalyst for Steam Methane Reforming (증기 메탄 개질 반응의 Ru 촉매 Kinetic Parameter 예측)

  • JOO, CHONGHYO;KIM, MYUNGJUN;CHO, HYUNGTAE;LEE, JAEWON;KIM, JUNGHWAN
    • Journal of Hydrogen and New Energy
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    • v.33 no.5
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    • pp.499-506
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    • 2022
  • This study proposes kinetic parameters of Ru catalyst for steam methane reforming (SMR). First, extensive experiments are performed under different SMR conditions to evaluate performance of the catalyst in SMR. Second, a kinetic model is designed and developed for parameter estimation and validation using gPROMS. Finally, estimated parameters are fitted to the kinetic model and then, the model results are compared with the experimental data. The model results are in a good agreement with the experimental data.

Steam methane reforming performance of Ni/Al2O3 composite catalysts prepared via a hydrothermal-infiltration method

  • Sang-Hun Lee;Ki-Tae Lee
    • Journal of Ceramic Processing Research
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    • v.21 no.3
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    • pp.296-301
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    • 2020
  • Ni as a catalyst for steam methane reforming (SMR) was deposited on a porous Al2O3 support using a hydrothermal-infiltration method. The SMR performance of Ni/Al2O3 composites was strongly affected by the microstructural change of the support according to the firing temperature. While there was no significant change up to 800 ℃, significant grain growth and large interfacial necking occurred after firing at 1,200 ℃, resulting in a significant increase in both porosity and pore size. The Al2O3 support with a large pore size and broad pore size distribution could load a relatively larger amount of Ni catalyst during the hydrothermal-infiltration process and facilitate the diffusion of reaction gases. Therefore, the Ni/Al2O3 composite with the support fired at 1,200 ℃ exhibited the best SMR performance. Meanwhile, Ni catalysts were distributed evenly throughout the porous support in the Ni/Al2O3 composite prepared by the hydrothermal-infiltration method compared to that prepared by the conventional infiltration method. Therefore, the Ni/Al2O3 composite prepared by the hydrothermal-infiltration method exhibited much better SMR performance. Moreover, no significant performance degradation was observed at 600 ℃ for 100 h.