• Title/Summary/Keyword: metal working

Search Result 483, Processing Time 0.022 seconds

An Automated Process Planning System for Blanking of Stator and Rotor Parts and Irregularly-Shaped Sheet Metal Products (스테이터와 로터 및 불규칙한 박판제품의 블랭킹에 관한 공정설계 시스템)

  • Park, J.C.;Kim, B.M.;Kim, J.H.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.9
    • /
    • pp.46-53
    • /
    • 1996
  • This paper describes some research works of computer-aided design of blanking and piercing for stator and rotor parts and irregularly shaped sheet metal by press. An approach to the system is based on knowledge based rules. The process planning system by considering a blank layout for nesting of irregularly shaped sheet metal and an improved strip layout for stator and rotor parts and irregularly shaped sheet metal is implemented. Using this system, design parameters(utilization ratio, slitting width, pitch, working order, die blank shapes) are determined and output is generated in graphic forms. Knowledges for blank layout and strip layout are extracted from the plasticity theories, handbooks, relevant references and empirical know-hows of experts in blanking companies. The implemented system provides powerful capabilities for process planning of stator and rotor parts and irregularly shaped sheet metal.

  • PDF

Numerical Analysis of Working Distance of Square-shaped Beam Homogenizer for Laser Shock Peening

  • Kim, Taeshin;Hwang, Seungjin;Hong, Kyung Hee;Yu, Tae Jun
    • Current Optics and Photonics
    • /
    • v.1 no.3
    • /
    • pp.221-227
    • /
    • 2017
  • To apply a square-shaped beam homogenizer to laser shock peening, it should be designed with a long working distance and by considering metal targets with various shapes and textures. For long working distances, a square-shaped beam homogenizer with a long depth of focus is required. In the range of working distance, the laser beam is required to have not only high efficiency but high uniformity, in other words, a good peening quality is guaranteed. In this study, we defined this range as the working distance for laser shock peening. We have simulated the effect of some parameters on the working distance. The parameters include the focal length of the condenser lens, pitch size of the array lens, and plasma threshold of the metal. The simulation was performed through numerical analysis by considering the diffraction effect.

Survey of nitroso-compounds level derived from additives in metal-working fluids (유통 수용성 금속가공유 중 니트로 화합물 함유 실태)

  • Yang, Jeong Sun;Choi, Jin Hee;Choi, Seong Bong;Lee, Jong Han
    • Analytical Science and Technology
    • /
    • v.20 no.4
    • /
    • pp.268-278
    • /
    • 2007
  • Nitrite which can be derived from water for dilution of metal working fluid can induce nitroso compounds which can be classified as carcinogen, if it co-exists with ethanolamines added for pH control in metal working fluid. The survey of nitrite, nitrate and nitroso-compounds level in 42 metal-working fluids collected from 17 factories was done by ion chromatography and gas chromatography with mass detector. Diluted metal working fluid showed higher level of nitrite and nitrate compared with raw fluid. Nitrite was detected in 11 (52%) samples among 21 diluted solution. Three (14%) samples showed over German recommendation level ($20{\mu}g/mL$).N-nitrosodiethanolamine(NDELA) was detected in 18 samples among 21 diluted solution. Seven (33%) samples showed over German recommendation level ($5{\mu}g/mL$). The concentration of NDELA was correlated with nitrite ion ($R^2=0.453$, n=19).

Development of the High Utility Progressive Die for Sheet Metal Forming (Part 1)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2000.10a
    • /
    • pp.228-230
    • /
    • 2000
  • The multiforming progressive die are multiple operations performed by means of a die having above two stages, jon the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (SPC, thickness :2mm) is a specific division. In order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory an practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multiforming progressive die as a U-bending working of multi-stage and performed try out. out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the par 1 of this study we treated die design mostly.

  • PDF

Development of the Circular Lancing Type Progressive Die for STS 304 Sheet Metal Working (Part 1)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.213-217
    • /
    • 2000
  • The progressive die are multiple operations performed by means of a die having above two stages, on the each of stages performs a different operation as the sheet metal passes through the die hole. In the field of design and making tool for press working, the progressive die for sheet metal (STS 304, thickness : 0.5mm) is a specific division. in order to prevent the defects, the optimum design of the production part, strip layout, die design, die making and tryout etc. are necessary. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena, die structure, machining condition for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and constructed a progressive die of multi-stage and performed try out. Out of these processes the die development could be taken for advance. Especially the result of tryout and its analysis become the characteristics of this paper (part 1 and part 2) that nothing might be ever seen before such as this type of research method on all the processes. In the part 1 of this study we treated die design mostly.

  • PDF

Development of The Multi Forming Type Progressive Die for Thin Sheet Metal

  • Sim, Sung-Bo;Jang, Chan-Ho;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2001.10a
    • /
    • pp.196-201
    • /
    • 2001
  • This study reveals the thin sheet metal process with multi-forming die that the name is progressive die, as a pilotless type, also high precision production part is made. They require analysis of many kinds of important factors, i.e. theory and practice of metal press working and its phenomena die structure, machining condition for die making, die material, heat treatment of die components, know-how and so on. In this study, we designed and constructed a multi-forming progressive die as a bending and drawing working of multi-stage and performed through the try out for thin sheet metal. Out of the characteristics of this paper that nothing might be ever seen before such as this type of research method on the all of processes of thin and high precision production part.

  • PDF

Manufacturing of metal-framework for maxillary removable partial dentures using milling wax-blocks (Wax-block milling을 이용한 상악 가철성 국소의치 금속구조물 제작 증례)

  • Seo, A-Ra;Kwon, Soon-Suk
    • Journal of Technologic Dentistry
    • /
    • v.44 no.1
    • /
    • pp.24-30
    • /
    • 2022
  • This research introduces the manufacturing process of the metal-framework of one of the maxillary partial dentures, the "obturator", using milling wax-blocks, for patients with palate loss due to oral cancer. It explains the protocol of taking the patient's oral impression, preparation of a working cast, scanning, designing using a computer-aided design program, investing the milling wax-blocks, and completing the obturator. This method does not follow the traditional wax and agar process thereby reducing the errors arising during the manufacturing process and decreasing the time, material, and labor required. Moreover, the retention, stability, and compatibility of the metal framework were observed to be high in both the working cast and oral cavity.

절삭설비의 소음환경개선에 관한 연구

  • 이내우;허현철;전성균
    • Proceedings of the Korean Institute of Industrial Safety Conference
    • /
    • 1998.11a
    • /
    • pp.99-104
    • /
    • 1998
  • 산업현장에서 많이 쓰이는 절삭설비(Metal Working : MW)는 매우 다양하여 일일이 열거하기는 어렵고 주로 자동차생산업종, 농기구제조업종, 각종 기계기구 생산업종, 경금속가공업종 등에서 매우 광범위하게 사용되고 있다. 이들 업종에서 연마, 절단, 천공, 드릴링, 터닝(turning)등을 수행하는 많은 근로자들이 다량의 MWF(Metal Working Fluids) 뿐만 아니라 열악한 소음환경에 노출되고 있다. (중략)

  • PDF

ON THE STOCHASTIC OPTIMIZATION PROBLEMS OF PLASTIC METAL WORKING PROCESSES UNDER STOCHASTIC INITIAL CONDITIONS

  • Gitman, Michael B.;Trusov, Peter V.;Redoseev, Sergei A.
    • Journal of applied mathematics & informatics
    • /
    • v.6 no.1
    • /
    • pp.111-126
    • /
    • 1999
  • The article is devoted to mathematical modeling of prob-lems of stochastic optimization of the plastic metal working. Classifi-cation and mathematical statements of such problems are proposed. Several calculation techniques of the single goal function are pre-sented. The probability theory and the Fuzzy numbers were applied for solution of the problems of stochastic optimization.

Identification of Predominant Bacteria and Fungi in the Industry Treating Soluble Metal Working Fluids (금속가공유 취급 업종에서 우점하는 세균 및 진균의 정성평가)

  • Park, Hae Dong;Park, Dongjin;Park, Hyunhee
    • Journal of Korean Society of Occupational and Environmental Hygiene
    • /
    • v.24 no.4
    • /
    • pp.416-424
    • /
    • 2014
  • Objectives: The objective of this study is to analyze the predominant microorganisms in the industry treating MWFs(Metal working fluids). Methods: The bacteria and fungi were collected by agar plate impaction and bulk MWFs in storage tank at 54 sites in 9 shops in South Korea. The dominant bacteria and fungi isolated from agar media were identified by fatty acid analysis and morphological analysis, respectively. Results: Totally 111 dominant bacteria were identified in the process, outdoor, and bulk MWFs. The predominant bacterial genus was Micrococcus and Bacillus in the process and outdoor, Pseudomonas in bulk MWF. Among the identified 119 strains of fungi, Cladosporium and Penicillium genus were dominated. The ratios of bacteria designated biosafety level 2 and 1 were 30% and 21%, respectively. Conclusions: This study has investigated the dominant microorganisms in soluble MWF using industry. And it was useful that the qualitative evaluation method along with quantitative analysis for better understanding of the biological factors in the work environment.