• Title/Summary/Keyword: metal removal rate

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A Study on the Machining characteristics in the Cylindrical Plunge Grinding using Spindle Motor Current Signal (주축모터전류신호를 이용한 원통 연삭시 가공 특성에 관한 연구)

  • 김남훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.507-512
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    • 1999
  • In modern engineering practice, the grinding process is one of the most important and widely used operations for the precision finishing of components. In this paper, machining characteristics of external plunge grinding were investigated by using spindle motor current signal through hall sensor. Grinding experiments were performed in terms of various grinding conditions such as wheel speed, workpiece speed, infeed rate and spark-out time with conventional vitrified bonded WA wheel. The relationship between spindle motor current signal and metal removal rate in terms of infeed rate was induced the by analyzing spindle motor current signal.

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Die Sinking Electrical Discharge Machining of SiC/AI Metal Matix Composite (탄화규소/알루미늄 금속계 복합재료의 형상방전가공)

  • 왕덕현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.1
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    • pp.34-40
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    • 1998
  • Conductive metal matrix composite(MMC) material of 30% silicon carbide particulated based on aluminum matrix was machined by die sinking electrical discharge machining(EDM) process according to different current and duty factor for reverse polarity of electrode. Material removal rate(MRR) was examined by process under various operation conditions. The surface morphology was evaluated by surface roughness parameter and scanning electron microscopy(SEM) research. The MRR was suddenly increased over 11 ampere of current, and it was slightly changed over 0.3 of duty factor. The maximum surface roughness of EDMed surface was affected by the duty factor. The SEM photograghs of EDMed surface showed wide recast distribution region of melting materials as increased of current and duty factor.

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Development and Characterization of Ru CMP Slurry (Ru CMP Slurry의 개발 및 특성평가)

  • Kim, In-Kwon;Kwon, Tae-Young;Park, Jin-Goo;Park, Hyung-Soon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.11a
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    • pp.57-58
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    • 2006
  • In MIM (metal insulator metal) capacitor, Ru (ruthenium) has been suggested as new bottom electrode due to its excellent electrical performance, a low leakage of current and compatibility to the high dielectric constant materials. In this case of Ru bottom electrode, CMP (chemical mechanical planarization) process was needed m order to planarize and isolate the bottom electrode. In this study, the effect of chemical A on polishing and etching behavior was investigated as functions of chemical A concentration, abrasive particle and pressure. Chemical A was used as oxidant and etchant. The thickness of passivation layer on the treated Ru surface increased with the increase of chemical A concentration. The etch rate and removal rate of Ru were increased by the addition of chemical A. The removal rate was highest m slurry of pH 9 with the addition of 0.1 M chemical A and 2 wt% alumina at 4 psi. The maximum removal rate is about 80 nm/min.

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Removal of heavy metal and organic matter by electrokinetic ultrasonic remediation technology

  • Chung, Ha-Ik;Oh, In-Kyu
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2002.09a
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    • pp.210-214
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    • 2002
  • In this study, the coupled effect of electrokinetic and ultrasonic remediation technology was investigated for removing of heavy metal and organic matter at the same time. The laboratory tests were conducted using specially designed and fabricated electrokinetic and ultrasonic devices. The electrokinetic technique was applied to remove mainly the heavy metal and the ultrasonic technique was applied to remove mainly organic substance in contaminated soil. Diesel fuel and Cd were used as a surrogate contaminant for this test. A series of laboratory experiments involving electrokinetic and electrokinetic+ultrasonic flushing test were carried out. An increase in permeability and contaminant removal rate was observed in electrokinetic+ultrasonic flushing test.

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Removal of Heavy metal Ions from Aqueous Solutions by Adsorption on Magadiite

  • 정순용;이정민
    • Bulletin of the Korean Chemical Society
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    • v.19 no.2
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    • pp.218-222
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    • 1998
  • Removal of Cd(Ⅱ), Zn(Ⅱ) and Cu(Ⅱ) from aqueous solutions using the adsorption process on magadiite has been investigated. It was found that the removal percentage of metal cations at equilibrium increases with increasing temperature, and follows the order of Cd(Ⅱ) > Cu(Ⅱ) > Zn(Ⅱ). Equilibrium modeling of adsorption showed that the adsorptions of Cd(Ⅱ), Cu(Ⅱ), and Zn(Ⅱ) were fitted to Langmuir isotherm. Kinetic modeling of the adsorption showed that first order reversible kinetic model fitted to experimental data. From kinetic model and equilibrium data, the overall rate constant (k) and the equilibrium constant (K) for the adsorption process were calculated. The overall rates of adsorption of metal ions follow the order of Cd(Ⅱ) > Cu(Ⅱ) > Zn(Ⅱ). From the results of thermodynamic analysis, standard Gibbs free energy (ΔG°), standard enthalpy (ΔH°), and standard entropy (ΔS°) of adsorption process were calculated.

A Study on the Evaluation of Machining States in the Cylindrical Plunge Grinding using the Current Signals of a Spindle Motor (주축모터전류신호를 이용한 원통 연삭시 가공 상태 평가에 관한 연구)

  • 송지복;이은상;김남훈
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.76-82
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    • 2000
  • This paper describes the machining characteristics of cylindrical plunge grinding. The study investigates the process using the current signals of a spindle motor through a hall sensor. Grinding experiments were conducted under various conditions such as wheel speeds, workpiece speeds and infeed rates with a conventional vitrified bonded wheel. Analyzing the current signal of the spindle motor, a relationship between current signals and the metal removal rate in terms of the in(red rate is induced. It was also shown that a hall sensor has similar capabilities in evaluation of grinding behavior compared to the AE signals, which are useful far monitoring the grinding process.

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Desulfurization efficiency in photobioreactors dependent on the irradiation type of light sources (광생물반응기내 광조사 유형별 탈황 효율)

  • An, Jin Young;Kim, Byung Woo
    • Clean Technology
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    • v.6 no.1
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    • pp.71-78
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    • 2000
  • Removal rates of hydrogen sulfide were investigated to known effects of several light sources with external and internal irradiation on the desulfurization using C. thiosulfatophilum. In the case of internal illumination system, optical-fiber photobioreactor was applied to increase the light availability. Furthermore, sunlight was used as the main light energy in the daytime and metal-halide lamp was applied as an additional light energy at night. Light energy of 99% was saved by the application of the LED's array in comparison with the incandescent light source. $H_2S$ removal rates at 5,000 lux in a 4-L photobioreactor were shown as 0.040, 0.138, 0.136, and 0.134 (${\mu}mol$ $H_2S/min$)/(mg protein/L), respectively, in the following order of light sources, when several light sources such as fluorescent, energy-saving, incandescent, halogen lamp, and filtered light at 460 nm were applied. Removal rate per unit cell concentration with the internal light diffused optical-fibers increased about 1 six times as much as that with the external light sources. Removal rate per unit cell concentration, using sunlight in the daytime and a metal-halide lamp at night, was 0.41 less than 0.869 (${\mu}mol$ $H_2S/min$)/(mg protein/L) using a 400 W metal-halide lamp day and night, since the automatic sunlight collection system can transmit the light intensity as only 10% of that with a metal-halide lamp.

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Removal of Diazinon and Heavy Metals in Water by Benthic Macroinvertebrate (저서성 대형무척추동물을 이용한 수중의 다이아지논 및 중금속 제거)

  • Lee, Hwa-Sung;Ryoo, Keon-Sang
    • Journal of Environmental Science International
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    • v.21 no.1
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    • pp.57-67
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    • 2012
  • The midge samples were undertaken at three streams, representing different surrounding environments, to investigate the contaminant exposure of midge. The content of heavy metals in midge collected in Singil stream were generally higher as a result of input to the industrial effluents with respect to other streams. Adsorption experiments were done to evaluate the possibility of removing contaminants from water with midge. Diazinon and heavy metals were contaminant target compounds in this study. The removal rate of diazinon in water by midge was 60-75%. In the case of Cu, the removal rate was reached around 90% at the lower initial concentration of 1.87 and 0.81 ppm rather than 4.25 ppm. The reduction of concentration of Cr and Cd according to the lapse of time was similar to the Cu, but their removal rates were shown 50% and 60-74%, respectively. The removal rate of Zn by midge represented relatively high level within the experimental condition. No change in concentration of Cr and As with time were occurred at all experimental conditions. It accounts for the fact that the reduction of Cr and As could not be achieved through the adsorption process, using midge.

Development of Tungsten CMP (Chemical Mechanical Planarization) Slurry using New Abrasive Particle (새로운 연마입자를 이용한 텅스텐 슬러리 개발)

  • Yu, Young-Sam;Kang, Young-Jae;Kim, In-Kwon;Hong, Yi-Koan;Park, Jin-Goo;Jung, Seok-Jo;Byun, Jung-Hwan;Kim, Moon-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.571-572
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    • 2006
  • Tungsten CMP needs interconnect of semiconductor device ULSI chip and metal plug formation, CMP technology is essential indispensable method for local planarization. This Slurry development also for tungsten CMP is important, slurry of metal wiring material that is used present is depending real condition abroad. It is target that this research makes slurry of efficiency that overmatch slurry that is such than existing because focus and use colloidal silica by abrasive particle to internal production technology development. Compared selectivity of slurry that is developed with competitor slurry using 8" tungsten wafer and 8" oxide wafer in this experiment. And removal rate measures about density change of $H_2O_2$ and Fe particle. Also, corrosion potential and current density measure about Fe ion and Fe particle. As a result, selectivity find 83:1, and expressed similar removal rate and corrosion potential and current density value comparing with competitor slurry.

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갱내 황산염환원시설(IASRS)을 이용한 산성광산배수 처리에 관한 연구

  • 지상우;이상훈;유상희;김재욱;김선준
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.184-187
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    • 2003
  • To solve the problems of operating passive mine drainage treatment systems, the In Adit Sulfate Reducing System(IASRS) was suggested. By placing the SAPS inside the adit, the condition of constant temperature of 10~15$^{\circ}C$ can be maintained. The experiments using the models made up by four sections showd good efficiencies in pH control and metal removal rate, but showed still low sulfate removal rate of about 30% with high COB in the begining of the operation.

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