• Title/Summary/Keyword: metal pipe

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The Effect of Heat Input on Grooving Corrosion Behavior in the Welds of Electric Resistance Welding Steel Pipe (ERW 강관 용접부의 홈부식거동에 미치는 입열량의 영향)

  • Lee, B.W.;Lee, J.S.;Park, H.S.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.41-46
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    • 2007
  • The microstructure and electrochemical analysis of welds of electric resistance welding(ERW) pipe were investigated. The direction of metal flow line in HAZ of ERW pipe shifted to the inner(or outer) surface of pipe by plastic deformation during welding. The lowest heat input welds of ERW pipe was showed crack by liquid penetrant testing. Accelerated corrosion test by constant current density of 20mA/$cm^{2}$ developed groove at the welds of ERW pipe and the measured grooving factors were about $1.2{\sim}1.5$. Corrosion potential of base metal obtained by cyclic polarization in artificial sea water(3.5wt.% NaCl solution) was 100mV higher than that of weld metal of ERW pipe.

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Analysis of Hydrogen-tightness on the Metal Sealing of a Fuel Pipe for FCEV according to Material Change of the Fitting Body (체결부 재료에 따른 FCEV 연료파이프 메탈 씰링부의 기밀성 분석)

  • Lee, J.M.;Han, E.S.;Chon, M.S.;Lee, H.W.
    • Transactions of Materials Processing
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    • v.28 no.5
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    • pp.266-274
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    • 2019
  • Metal sealing is used to connecting the parts between valves and fuel pipes for a FCEV which utilizes hydrogen gas of 700 bar. Instead of general carbon steel, stainless steel is the primary material used to manufacture fuel pipes due to hydrogen embrittlement. The shape of deformation between metals is an important factor on the air-tightness of the metal to metal contact. Since the stainless steel pipe is hardened using the plastic forming during the tip shaping stage, this work hardening could have an effect on the deformed shape and characteristics of contact surfaces in fastening of pipes. In this paper, the deformation history of the pipe model was considered in order to analyze the hydrogen-tightness on the metal sealing part. The contact distance and the forward displacement for fastening were compared using experimental results and the simulation results. The simulation of the effect of material change on the fitting body demonstrated that the hardness or the strength of the formed tip of the pipe was designed to a proper valued level since the characteristics of the contact surface was exhibited better when the strength of the pipe was lower than that of the fitting body.

A Study of Prevention of Heat Pipe Scale with Copper Alloy Metal (Copper Alloy Metal Fiber를 이용한 Heat pipe 표면의 스케일 제거에 관한 연구)

  • Song, Ju-Yeong;Lee, Sang-Ho;Kim, Eun-Hee;Kim, Jong-Hwa
    • Journal of the Korean Applied Science and Technology
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    • v.26 no.4
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    • pp.434-439
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    • 2009
  • This paper is a new method for prevent. The particulate scale. stero-microscope were used for the scale removal experiment to improve mineralogical characteristics and the reduction of scales in heat pipe. Generally, the scale in the heat pipe consists of calcium carbonate minerals, such as calcite and aragonite which are precipitated by the reaction of Ca and $CO_2$ in the water. Copper alloy metal could eliminate the scale and prevent the production of scale in the heat pipe.

A study on the stress and strain during welding of plate-to-pipe joint (평판-관 구조물 용접시 발생하는 응력 및 변형율에 관한 연구)

  • 나석주;김형완
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.30-39
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    • 1986
  • In manufacturing of pipe walls for boiler units, distortion can result in pipe-web-pipe joints from the nonuniform expansion and contraction of the weld metal and the adjacent base metal during heating and cooling cycle of the welding process. In this study, the stresses and strains during longitudinal welding of the plate-to-pipe joint were investigated. Using the method of successive elastic solution, longitudinal stresses and strains during and after welding were calculated from the information of temperature distributions obtained by Rosenthal's equations. In order to confirm the validity of the numerical results, the temperature and residual stress distributions were measured and compared with the calculated results. In spite of some assumptions, the one-dimensional analytical results of residual stresses were in fairly good agreement with the experimental ones. The residual stresses due to welding of plate-to-pipe joints are tensile near the weld line and compressive in the base metal as in the welding of plates. the amount and distribution of residual stresses were deeply dependent on the heat input ratio of the plate and pipe.

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Assessment of Advanced Joining Technologies for Metal Pipe in the Construction Industry

  • Kim Chang-Wan
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.2 s.18
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    • pp.81-89
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    • 2004
  • Pipe joining is one of the most critical aspects of most industrial projects, but it is regarded as one of the most inefficient processes in the construction industry. The primary objective of this paper is to explore the applicability of advanced joining technology to the use of metal pipe in the construction industry. This paper begins with a review of current practices with respect to metal joining in the construction industry. The current status of pipe joining is examined. Needs for, and benefits of, advanced joining technology are identified, and a tool for evaluating the applicability of various methods to construction is presented. Joining technologies, including mechanical joining, adhesive bonding, welding, and welding automation, are then introduced, and their applicability to the construction industry is assessed by means of this evaluation tool. It is concluded that there is significant benefits for improvement of piping process in the construction industry through the use of advanced joining technologies.

Evaluation of Corrosion Characteristics on Welding Zone of Leakage SeawaterPipe Welded by Underwater Welding Electrode (수중 용접봉으로 용접한 누수배관 용접부위의 부식 특성 평가)

  • Moon, Kyung-Man;Lee, Sung-Yul;Kim, Yun-Hae;Lee, Myung-Hyoon;Kim, Jin-Gyeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.8
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    • pp.1240-1247
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    • 2008
  • Leakage trouble on the sea water pipeline in engine room is often resulted from a localized corrosion due to severe corrosive environment caused by both high speed and high pressure of sea water flowing through the inner pipe. In addition, when the ship is in stand-by or emergency condition, underwater welding to control the leakage of sea water from a hole of its pipe is very important in an industrial safety point of view. In this study possibility of underwater welding to control leakage of sea water and corrosion property of its welding zone were investigated with the electrochemical methods by parameters of welding methods and welding electrodes when underwater welding is achieved with a such case that sea water is being leaked out with a height at 50mm from a hole of $2.5mm{\emptyset}$ of test pipe. Corrosion resistance of weld metal zone is better than the base metal and its hardness is higher than that of the base metal. However corrosion potential of weld metal zone showed a negative value than that of the base metal, therefore weld metal zone is preferentially corroded rather than the base metal by performance of galvanic cell due to difference of corrosion potential between weld metal zone and base metal. Eventually it is suggested that leakage of sea water is successfully controlled by underwater welding,

Improving cyclic behavior of multi-level pipe damper using infill or slit diaphragm inside inner pipe

  • Zahrai, Seyed Mehdi;Cheraghi, Abdullah
    • Structural Engineering and Mechanics
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    • v.64 no.2
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    • pp.195-204
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    • 2017
  • Analytical and experimental studies of the innovative pipe in pipe damper have been recently investigated by the authors. In this paper, by adding lead or zinc infill or slit diaphragm inside the inner pipe, it is tried to increase the equivalent viscous damping ratio improving the cyclic performance of the recently proposed multi-level control system. The damper consists of three main parts including the outer pipe, inner pipe and added complementary damping part. At first plastic deformations of the external pipe, then the internal pipe and particularly the added core and friction between them make the excellent multi-level damper act as an improved energy dissipation system. Several kinds of added lead or zinc infill and also different shapes of slit diaphragms are modeled inside the inner pipe and their effectiveness on hysteresis curves are investigated with nonlinear static analyses using finite element method by ABAQUS software. Results show that adding lead infill has no major effect on the damper stiffness while zinc infill and slit diaphragm increase damper stiffness sharply up to more than 10 times depending on the plate thickness and pipe diameter. Besides, metal infill increases the viscous damping ratio of dual damper ranging 6-9%. In addition, obtained hysteresis curves show that the multi-level control system as expected can reliably dissipate energy in different imposed energy levels.

Analysis on the stress and economy of Feeder supporting metal designed a steel pipe (강관을 이용한 급전선금구의 응력해석 및 경제성 분석)

  • Na, Hyun;Ahn, Young-Hoon;Lee, Ki-Won
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.286-291
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    • 2008
  • The catenary line and feeder line installed on same electrical pole in opened place of AC electrical railroad. The Electrical pole has receive a different weight from the catenary line and feeder line. So we have designed the Feeder supporting metal with new shape and material based on this fact. And then we have examined the stability of Feeder supporting metal designed a steel pipe by FEM program. New steel pipe compared with existing steel pipe on a economy respect. That result give proof the stability and economy as feeder supporting steel. Therefore this device have a basic of Value Engineering, so we have the need of reflection to design as a device of new electrical pole.

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Experimental Analysis on Yield Strength of Pipe Connectors and Joints for Pipe Framed Greenhouses (파이프골조 온실의 조립연결구 내력에 관한 실험적 연구)

  • Nam, Sang-Woon;Kim, Moon-Ki;Kwon, Hyuck-Jin
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.271-274
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    • 2001
  • Experiments on the yield strength of pipe connectors made of metal wire, joint pins, pole pipes, multi span insertion joints, and T-clamp joints used in pipe houses were conducted. The strength of connections of a pipe connector made of metal wire was adequate but it had a big difference according to loading direction. The collapse load of pipes connected with a joint pin was lower than that of single pipes. Also experimental results showed that pole pipes for use in a part of frame buried under the ground were safe, and the strength of multi span insertion joints should be increased. The resistant moment of T-clamp was about 13.7% of a single pipe.

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Fatigue Crack Propagation Behavior in Butt Weldment of SA106 Gr.C Main Steam Pipe Steel

  • Kim, Eung-Seon;Jang, Chan-Su;Kim, In-Sup
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.92-97
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    • 1996
  • The fatigue crack propagation behavior in SA106 Gr.C main steam pipe weld joint was investigated in air environment. Crack growth rate tests were conducted on base metal and weld metal at load ratio of 0.1 and 0.3 and at frequency of 10Hz. The fatigue crack growth rates of the base metal and the weld metal were above the ASME reference line and the fatigue crack propagation rate of the weld metal was higher than those of the base metal. Fatigue crack growth rate increased with increasing the load ratio and the effect of the load ratio was more significant in the weld metal. The post weld heat treatment increased the fatigue crack growth rates of the base metal by reducing compressive residual stress and decreased those of the weld metal by reducing weld defects.

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