• Title/Summary/Keyword: metal housing

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Thermally Conductive Polymer Composites for Electric Vehicle Battery Housing (전기자동차 배터리 하우징용 열전도성 고분자 복합재료)

  • Yoon, Yeo-Seong;Jang, Min-Hyeok;Moon, Dong-Joon;Jang, Eun-jin;Oh, Mee-Hye;Park, Joo-Il
    • Journal of the Korea Convergence Society
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    • v.13 no.4
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    • pp.331-337
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    • 2022
  • Manufactured thermoplastic composite materials to replace the metal materials used as battery housing materials for electric vehicles with lightweight materials. As the matrix material, nylon 6 which is a polymer material was used. Boron Nitrate(BN), which has high thermal conductivity, was used to provide heat dissipation performance. The heat dissipation characteristics of the thermally conductive polymer composite material according to the BN content and particle size were analyzed. The thermal conductivity value increased as the filler content increased, and composite materials particle size of 60 to 70㎛ and BN content of 50%, the thermal conductivity was 1.4 W/mK. The larger the particle size, the wider the inter-particle interface contact surface, which means that a thermal path was formed. wider the interfacial contact surface between the particles, and the thermal path was formed. A battery housing was manufactured using the manufactured thermally conductive polymer composite material, and the temperature change during charging and discharging of the cell was observed, and the possibility as a substitute material for the battery housing was confirmed.

Finite Element Analysis for Fastening Process of Snap Ring (스냅링 체결 공정 해석)

  • Ryu, Il-Hun;Lim, Young-Hun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.187-192
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    • 2009
  • A snap ring is a kind of metal spring with open ends which can be installed into a groove to prevent lateral movement. In this study a nonlinear finite element analysis model is developed to simulate the fastening process of a snap ring connecting the constant velocity joint and the transmission. Insert load, disengage load and breakage are three important issues. They are analyzed using the developed model. The load histories of simulations are similar to those of tests and the differences of maximum load are around 10%. Bending of the entire ring and unfolding of the end section are major contributors of the fastening load. The load variations caused by the angular position of spline tooth are about 50%. Breakage is highly sensitive to the position of a snap ring.

Characteristices of Composite Hollow Insulator for 170 kV GIS (170 kV GIS용 Composite Hollow Insulator 특성 평가)

  • Jang, Yoon-Ki;Jung, Young-Soo;Lee, Dong-Woen
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1534-1535
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    • 2011
  • Composite hollow insulator consist of an insulating tube bearing the mechanical load protected by an elastomer housing the loads being transmitted to the tube by metal fittings. The core processes are comprised briefly and the electrical and mechanical performance were examined according to the IEC standards. In this study, we have manufactured the composite hollow insulator, and carry out the insulator and busing type test according to the IEC standards. Comprehensive approach followed by the test results would give feasible hollow composite insulator compliable to the IEC standards.

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Influence of Parasitic Capacitance on the Measurement of CCFL & EEFLs

  • Kim, Ga-Eul;Kang, Mi-Jo;Lee, Min-Kyu;Jin, Dong-Jun;Jeong, Hee-Suk;Kim, Jin-Shon;Kim, Jung-Hyun;Koo, Je-Huan;Hong, Byoung-Hee;Kang, Juneg-Ill;Choi, Eun-Ha;Cho, Guang-Sup
    • 한국정보디스플레이학회:학술대회논문집
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    • 2007.08b
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    • pp.1607-1610
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    • 2007
  • The measurement technology of the electrical and optical properties of CCFL and EEFL for LCD-BLU is investigated. The lamp current and voltage are affected by the leakage of parasitic capacitance. The methods using the photometer and the integrating sphere are compared to determine the lamp efficiency.

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A Study on the Preference of Feminine Seniors for the Higher Usability of Life Support Appliances (재가노인생활지원기기의 실용화를 위한 여성노인의 선호 연구)

  • Kim, Sun-Joong;Park, Kyoung-Ok
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2008.11a
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    • pp.407-412
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    • 2008
  • The purpose of this study is to find out the preference and the opinion of feminine seniors on the life support appliances(video phone, medication dispenser, activity monitor and sleep monitor). The appliances may be improved reflecting the result of the preferred functions and designs. The respondents were 141 feminine seniors of 65 years & older, living in Ulsan city or Cheongju city, Korea. Following is the result. 1) All the responses answered that the medication dispenser, video phone and activity monitor, sleep monitor are useful appliances. 2) All the seniors expressed prefer to function of the appliances, and were highly concerned about the price, safety and convenience. 3)The preferred designs were (1) white or red standing medication dispenser,(2) wall-mounted video phone working by voice, (3) metal activity monitor sensor like white or yellow bracelet.

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Study on Cold/Oil Atmosphere Resistance Property of Face Seal Rubber for Track Layer

  • Shin, Jae Won
    • Elastomers and Composites
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    • v.53 no.1
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    • pp.13-18
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    • 2018
  • A face seal comprising a metal ring and acrylonitrile butadiene rubber (NBR) was installed in the driving part and suspension unit. The seal serves as a bearing and simultaneously prevents entry of foreign matter from external environment as well as internal oil leakage. Subsequently, the rubber-rod ring generates axial pressure owing to rubber elasticity (hardness), performs static sealing function between housing details and outer diameter of seal, and transmits rotational torque to the rotating support ring. In order to improve the durability of NBR, which performs the above tasks, and to effectively use it in tracked-vehicle applications at extreme temperatures, this study reports a mixing design approach to enhance cold and oil resistances of NBR.

Fabrication of Higher Directivity Acoustic Transducer Using the Self-demodulation Effect (자기복조 효과를 이용한 초지향성 음향트랜스듀서 제작)

  • 고영준;남효덕;서희돈;장호경
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.9
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    • pp.744-750
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    • 2001
  • Higher directivity acoustic transducer using the self-demodulation effect was fabricated. The structure of transducer was designed such as dimension and support type of the piezoelectric element, the vibrating metal plate, and the housing case. Based on the design, the transducer was fabricated and measured its acoustic characteristics. Also, AM modulated driving circuit was designed for using the self-demodulation effect. The piezoelectric sounder with 200kHz resonant frequency and 20kHz bandwidth was designed by considering the sharp directivity and the sound pressure. The design and fabrication method worked in this study can be utilized in development of various speakers with higher directivity and broader bandwidth.

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Prediction of Sink Phenomenon during Forging Process and Improvement of LPI Fuel Filter Housing Forging Product (LPI 차량용 연료필터 상부 하우징 냉간 단조 성형 공정에서 sink 현상 예측 및 개선)

  • Kim, Jun-Young;Park, Sang-Min;Hong, Seokmoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.395-399
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    • 2017
  • The LPI fuel filter housings used in automobiles were made from conventional die castings but have recently been developed by cold forging to improve the weight and durability. On the other hand, a sink may develop at the core of the forged product due to the resulting T-shape, which not only reduces the aesthetics, but also increases the post-processing cost of the product. Therefore, this research focused on methods to predict and mitigate sink development and progression during the T-shape forging process. Finite element analysis of the forging process was first performed to determine the optimal initial workpiece devoid of burrs and underfills. An accurate sink prediction was then obtained via metal flow analysis, which was a result of the finite element simulation. Through finite element analysis, it was confirmed that sink development is a product of the differences in nodal velocities arising from the T-shaped forging process. Consequently, a pad was inserted beneath the sink to minimize these velocity differences. The results yielded significant improvement with regard to the sink defect. This method was practically applied to an industrial site to validate the sink improvement.

Prototype Fabrication and Performance Evaluation of Metal-oxide Nanoparticle Sensor for Detecting of Hazardous and Noxious Substances Diluted in Sea Water (해수 중 유해위험물질 검출을 위한 금속산화물 나노 입자 센서의 시작품 제작 및 성능 평가)

  • Sangsu An;Changhan Lee;Jaeha Noh;Youngji Cho;Jiho Chang;Sangtae Lee;Yongmyung Kim;Moonjin Lee
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.spc
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    • pp.23-29
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    • 2022
  • To detect harmful chemical substances in seawater, we fabricated a prototype sensor and evaluated its performance. The prototype sensor consisted of a detector, housing, and driving circuit. We built the detector by printing an Indium-Tin-Oxide (ITO) nanoparticle film on a flexible substrate, and it had two detection parts for simultaneous detection of temperature and HNS concentration. The housing connected the detector and the driving circuit and was made of Teflon material to prevent chemical reactions that may affect sensor performance. The driving circuit supplied electric power, and display measured data using a bridge circuit and an Arduino board. We evaluated the sensor performances such as response (ΔR), the limit of detection (LOD), response time, and errors to confirm the specification.

Structure of Station Class Lightning Arresters and Electrical Characteristics of ZnO Varistor Blocks (발변전용 피뢰기의 구조 및 ZnO 바리스터 소자의 전기적 특성)

  • Cho, Han-Goo;Han, Se-Won;Lee, Un-Yong;Yoon, Han-Soo;Choi, In-Hyuk
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1158-1161
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    • 2004
  • This paper presents structural characteristics of station class lightning arresters and electrical characteristics of manufactured ZnO varistor blocks which are usable in those arresters. Three types of station class lightning arresters were investigated and those are a ceramic arrester, a FRP tube type polymer arrester, and a FRP rod type polymer arrester. Each arrester has merits and demerits with structural characteristics. In general, polymer arresters were made of silicon rubber for housing materials, FRP tube or rod for mechanical strength, ZnO blocks for electrical characteristics, and metal parts for electrical contact and the silicon rubber, the housing materials, was directly injected to the arrester module which was assembly composed of electrodes, ZnO blocks and FRP tube or rod, and to prevent the nonlinear electric fields distribution on upper parts of arresters, the grade ring was adopted to the upper electrodes. The reference voltage, nonlinear coefficient, residual voltage, and voltage ratio of manufactured ZnO varistors are 4.90kV, 50, 9.54kV, 1.94, respectively. Compared to designed electrical characteristics, the reference voltage was low for 600v and the voltage ratio was slightly high. However, the characteristics of discharge withstand was so excellent that the mechanical destruction does not occur at the impulse current of $8/20{\mu}s$ 10kA for 100 times.

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