• Title/Summary/Keyword: mercerizing

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A Study on Recycling NaOH from Pre-treatment Process with Concentration Control System - Scouring Ability of Cotton Fabric Treated with Recycled NaOH - (농도제어장치를 이용하여 면직물 전처리 공정에서 발생하는 가성소다 폐액의 재활용에 관한 연구 - 재활용 가성소다에 의한 면직물의 정련성 -)

  • Lee, Un-Pill
    • Fashion & Textile Research Journal
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    • v.6 no.3
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    • pp.393-398
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    • 2004
  • This research offers recycling method of NaOH from mercerizing process of cotton fabric. The measuring system of NaOH concentration was designed for the mercerizing process and tested for various conditions which can be occurred in factory. The accuracy of the system was varied as the testing condition was changed. As the concentration of sulfuric acid used for titrating NaOH decreased, the accuracy of measuring system increased. The concentration of NaOH for waste water collected from mercerizing process was measured by 5.2%. As the ratio of newly mixed NaOH increased, moisture regain. water absorbency and whiteness of the specimen increased. The bending rigidity(B) and shear rigidity(G) decreased, as the ratio of newly mixed NaOH increased.

A Study on the Change of Hand of Chitosan Crosslinked Cotton Fabrics(II) - Effect of Concentration and Molecular Weight of Chitosan - (키토산 가교 처리된 면직물의 태 변화에 관한 연구(II) - 키토산 농도 및 분자량의 영향 -)

  • Kim, Min-Ji;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.7 no.4
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    • pp.439-444
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    • 2005
  • This article describes the change in the hand value of chitosan-crosslinked cotton fabrics. The chitosan-crosslinked cotton fabrics were manufactured by mercerizing process using epichlorohydrin(ECH), 2% aqueous acetic acid and 20% aqueous sodium hydroxide. It proposed that the crosslinking and mercerizing were performed with the mixture of four different molecular weight chitosan and ECH in a single step. Cotton fabrics were dipped in the mixed solution of chitosan and ECH, picked up by mangle roller, pre-dried at $130^{\circ}C$, mercerized and crosslinked in NaOH solution and finally washed and dried. Mechanical and physical properties of the chitosan crosslinked fabric were measured on concentration and molecular weight by Kawabata Evaluation System(KES) and other instruments. As the concentration of chitosan solution increased, LT, WT, B, 2HB were increased. WT, B, 2HB, MIU, SMD, $T_0$, $T_m$ were decreased when chitosan was depolymerized. On the other hand, RT was increased when chitosan was depolymerized.

A study on the Change of Hand of Chitosan Crosslinked Cotton Fabrics - Effect of Concentration of Epichlorohydrin and Chitosan - (키토산 가교처리된 면직물의 태 변화에 관한 연구 - 에피클로로히드린과 키토산 농도의 영향-)

  • Kim, Min-Ji;Park, Jung-Woo;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.6 no.5
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    • pp.660-666
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    • 2004
  • This article describes the change of hand value of chitosan crosslinked cotton fabrics. The chitosan crosslinked cotton fabrics were manufactured by mercerizing process using epichlorohydrin(ECH) as crosslinkins agent, 2% aqueous acetic acid as a solvent of chitosan and ECH, and 20% aqueous sodium hydroxide as a mercerizing agent and crosslinking catalyst. Cotton fabrics were dipped in the mixed solution of chitosan and ECH, picked up by mangle, mercerized and crosslinked in NaOH solution, and finally wash and dry. Mechanical and physical properties of the chitosan crosslinked fabric were investigated using Kawabata Evaluation System(KES) and other instruments. Tensile energy and tensile strain were decreased with the increase of the concentration of chitosan. Tensile resilience, compression resilience bending rigidity, bending hysteresis, shear stiffness, shear hysteresis, coefficient of friction, geometrical roughness, compression linearity, compressional energy, and thickness were increased with the increase of the concentration of chitosan. On the other hand, bending rigidity, bending hysteresis, coefficient of friction, geometrical roughness, compressional resilience, and thickness were increased with the increase of the concentration of crosslinking agent(epichlorohydrin).

Natural Dyeing of Chitosan Crossinked Cotton Fabrics(III) - Amur cork tree - (키토산 가교 처리된 면직물의 천연염색에 관한 연구(III) - 황벽을 중심으로 -)

  • Kwak, Mi-Jung;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.10 no.4
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    • pp.544-551
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    • 2008
  • In this study, the colorants of Amur cork tree were extracted with boiling water. Chitosan crosslinked cotton fabrics have been dyed with aqueous extract of Amur cork tree and their dyeabilities on the fabrics were studied. Additionally the fastness to washing and light were also investigated. Cotton fabrics were treated with a crosslinking agent epichlorohydrin in the presence of chitosan to provide the cotton fabrics the dyeing properties of natural dye(Amur cork tree) by the chemical linking of chitosan to the cellulose structure. This process was applied by means of the conventional mercerizing process. The chitosan finishing and durable press finishing of the cotton fabrics occurred simultaneously in the mercerization bath. On the surface color change, the fabric of no-chitosan finished and no-mordanted has greenish yellow. The more crosslinked chitosan on cotton fabrics has the more turned down greenish on the surface color, as increasing the concentration of chitosan, greenish color turn down to the yellow close the 90o hue angle. In all sorts of fabrics, dyeability(K/S) is slightly affected by the number of manufacturing process and the concentration of chitosan. But only mercerized cotton fabric has higher dyeability (K/S) than mordant treated cotton fabrics. Wash fastness has little different results by each condition, but almost similar values. Light fastness was improved with chitosan treatment on cotton fabric.

Natural Dyeing of Chitosan Crossinked Cotton Fabrics(I) - Clove - (키토산 가교 처리된 면직물의 천연염색에 관한 연구(I) - 정향을 중심으로 -)

  • Kwak, Mi-Jung;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.10 no.2
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    • pp.260-266
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    • 2008
  • Recently there has been a growing interest in the use of natural dyes in textile applications. Natural dyes can exhibit better biodegradability and generally have a higher compatibility with the environment. In this study, the colorants of clove were extracted with boiling water. Chitosan crosslinked cotton fabrics have been dyed with aqueous extract of clove and their dyeabilities on the fabrics were studied. Additionally the fastness to washing and light, and the effects on antimicrobial properties were also investigated. Cotton fabrics were treated with a crosslinking agent epichlorohydrin in the presence of chitosan to provide the cotton fabrics the dyeing properties of natural dye(clove) by the chemical linking of chitosan to the cellulose structure. This process was applied by means of the conventional mercerizing process. The chitosan finishing and durable press finishing of the cotton fabrics occurred simultaneously in the mercerization bath. The dyeability(K/S), which was obtained by CCM observation, remarkablely became increased when the crosslinked chitosan concentration was higher. The hue value indicated reddish yellow with increasing the crosslinked chitosan concentration. And the color fastness to washing and light was the almost the same. The chitosan treated cotton fabrics showed very high activities with almost 100% reduction.

Dyeing Behavior of Cotton Fibers Treated with Liquid Ammonia, NaOH, and NaOH/Liquid Ammonia (액체암모니아, 수산화나트륨, 수산화나트륨/액체암모니아 처리한 면의 염색성)

  • 배소영;이문철;김홍성;이영희;김경환
    • Textile Coloration and Finishing
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    • v.6 no.3
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    • pp.1-7
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    • 1994
  • Cotton fiber and NaOH-mercerized cotton fiber had been treated by liquid ammonia and were dyed with two direct dyes, C.I. Direct Red 2 and Blue 1. The effect of the treatment on the rate of dyeing, dye adsorption isotherm, and affinity were studied. The rate of dyeing was increased in the order of NaOH-mercerized> NaOH/liquid ammonia-treated > liquid ammonia-treated>Untreated cotton irrespective of kind of dyes. The rate of dyeing for NaOH-treated fiber considerably increased, whereas liquid ammonia-treated or NaOH/liquid ammonia-treated did not because the structural transformation was not enough for the dyes to penetrate easily into the liquied ammonia-treated cottons. The time of half-dyeing was considerably reduced by mercerizing with NaOH, but lengthened by liquid ammonia treatment because of increased equilibrium dye exhaustion especially in dyeing with C.I. Dierect Red 2. In spite of a short time of the ammonia treatment for 4 seconds, the equilibrium exhaustions of both of direct dyes, C.I. Direct Red 2 and C.I. Direct Blue 1, were increased in proportion to internal volume of treated cotton under a condition of fixed affinity.

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면직물의 Embossing 가공, Moire 가공 및 Schreiner 가공

  • 장병호
    • Textile Coloration and Finishing
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    • v.3 no.1
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    • pp.37-45
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    • 1991
  • 면직물의 Embossing 가공은 의류, 종이, 가죽 제품 등에 수요가 상당히 많고, Moire 및 Schreiner 가공은 의류에 이용되고 있다. 原布(grey)$\rightarrow$(2) 檢布(cloth inspection).標識(marking)$\rightarrow$((3) 節取(knotting), 修正(mending), 汚染빼기(stain removing)$\rightarrow$((4) 필이음(cloth sewing).rolling$\rightarrow$((5) 燒毛(singeing)v(6) 糊拔(desizing)$\rightarrow$((7) 水洗(washing)$\rightarrow$((8) 精練(scouring)$\rightarrow$((9) 水洗(washing)$\rightarrow$((10) 漂白(bleaching)$\rightarrow$((11) 水洗(washing)$\rightarrow$((12) 酸處理(souring)$\rightarrow$((13) 水洗(washing)$\rightarrow$((14) 打布(scutching)$\rightarrow$((15) 脫鹽素處理(dechlorination).水洗 (16) 螢光漂白(optical bleaching). 乾燥(drying)$\rightarrow$((17) Mercerizing.水洗.乾燥$\rightarrow$((18) 染色(dyeing).捺染(printing).水洗.乾燥$\rightarrow$((19) 樹脂液 padding 및 豫備乾燥$\rightarrow$((20) Embossing calendering(또는 moire calendering, schreiner miendering)$\rightarrow$((21) 熱處理(curing)$\rightarrow$((22) Soaping$\rightarrow$((23) 乾燥$\rightarrow$((24) 給混 (damping)$\rightarrow$((25) 幅내기$\rightarrow$((26) 最終檢布(final inspection)$\rightarrow$((27) 천접기(holding) $\rightarrow$((28) 整布(1필씩 짜르기)$\rightarrow$((29) 천감기(1필씩 또는 1권으로)$\rightarrow$((30) 商標붙이기(marking).包裝(packing).荷造(baling).出荷(forward)

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Bicomponent Finishing of Cotton Fabrics(I) -Loess and Chitosan- (면의 복합가공(I) -황토와 키토산-)

  • Bae, Ki-Hyun;Kwon, Jung-Sook;Lee, Shin-Hee
    • Fashion & Textile Research Journal
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    • v.10 no.4
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    • pp.552-559
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    • 2008
  • Recent days, various inner wears, sheets and interior goods are manufactured using materials dyed with loess emphasizing its improved blood circulation, metabolism, anti-bacterial, deodorizing properties, and far-infrared ray emissions. The purpose of this study is to investigate the effect of chitosan treatment on the dyeing of cotton fabric using loess as colorants. Particle size of loess, the morphology and dyeability(K/S) of chitosan crosslinked cotton fabrics, and washing durability of loess dyed cotton fabric were investigated. In this study, cotton fabrics were treated with a crosslinking agent, epichlorohydrin, in the presence of chitosan to improve the dyeing properties of cotton fabrics with natural dye by the chemical linking of chitosan to the cellulose structure. This process was applied by means of the conventional mercerizing process. The results obtained were as follows; Mean average diameter of loess was $1.13{\mu}m$. According to various conditions, the optimum dyeing conditions for cotton fabrics pretreated by 1% chitosan treatment was where 10%(owb) of loess was applied at $90^{\circ}C$ for 120minutes, while for cotton fabrics without chitosan treatment was where 15%(owb) of loess was applied at $90^{\circ}C$ for 150minutes. Overall, K/S value of loess dyed cotton fabric pretreated with 1% chitosan was higher than that of cotton fabrics without chitosan treatment. The Color fastness, washing fastness and light fastness of loess were excellent as 4-5grade.

Dyeability and Colorfastness of Knitted Fabrics with Natural Dye PinuxTM (Part I)

  • Wang, Geom-Bong;Song, Kyung-Hun
    • Journal of the Korean Society of Clothing and Textiles
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    • v.35 no.12
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    • pp.1477-1485
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    • 2011
  • Dyeability and colorfastness of the blended knits of cotton/rayon (40/60; C/R) and wool/tencel (10/90; W/T) are examined using the natural dyestuff ($Pinux^{TM}$) manufactured from Pinus radiata pine bark extract. In addition, pre-treatments (such as bleaching, mercerization and cationization) are performed to improve dyeability and colorfastness. The $Pinux^{TM}$ powder dyestuffs produced by Pinux Co., Ltd. are used as dyestuffs and their properties are examined for dyeing concentration (0.5-2% (owb)), dyeing time (30-120 minutes) and dyeing temperature (30-$90^{\circ}C$). Dyeability is evaluated with K/S value at 400nm, which is the maximum absorption wavelength for $Pinux^{TM}$. The results show the dyeability of W/T sample containing protein fiber with $Pinux^{TM}$ is superior to all cellulose fiber C/R. A concentration of dyestuff greater than 1.5% (owb), dyeing time 120 minutes and dyeing temperature of $90^{\circ}C$ are the most optimized conditions. It shows that the dyeability of C/R and W/T samples are high in the condition of an acid-dyeing bath and that dyeability highly declined in alkaline bath due to the instability of the proanthocyanidin pigment. After analyzing the effect of bleaching, mercerizing and cationizing (as pre-treatments on dyeability) it was concluded that the dyeability of the C/R sample was enhanced by mercerization but no significant effect by cationization. However, the simultaneous treatment of cationizing and dyeing resulted in far improved dyeability compared to dyeing after cationizing pre-treatment. As for the W/T sample, the effect of cationization was more prominent than the C/R sample. Colorfastness to color changes in the control W/T sample was higher than that of C/R's level 1-2, and it increased to Level 2 when bleaching pre-treatment was given and when a simultaneous cationizing treatment was adopted to the dyeing process. Colorfastness to light in W/T control sample resulted in Level 3 and further increased to an excellent Level of 4 with bleaching and simultaneous cationizing during dyeing process.